IP Library › Granted Patent US 10,500,574
Granted Patent B2
US 10,500,574 · App. 15/797,169 · Granted Dec 10, 2019

LTA catalysts having extra-framework iron and/or manganese for treating exhaust gas

Inventor: Joseph Fedeyko (Wayne, PA)
Assignee: Johnson Matthey Public Limited Company
B01J29/783B01D53/9418B01J29/7607B01J29/78B01J29/7807B01J29/7815B01J35/0006B01J35/04B01J37/0203B01J37/0236B01J37/0246B01J37/086F01N3/0814F01N3/0842F01N3/2066F01N3/2073B01D2255/2073B01D2255/20738B01D2255/20761B01D2255/50B01D2255/91B01D2255/911B01D2255/915B01D2255/9155B01J23/002B01J23/34B01J23/63B01J23/83B01J29/80B01J35/1061B01J37/0009B01J37/0244B01J2229/186B01J2229/36B01J2229/38F01N2370/04F01N2610/02F01N2610/1453
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Quick Facts
Patent No.
US 10,500,574
App. No.
15/797,169
Granted
Dec 10, 2019
Kind
B2
Abstract

Provided are compositions, articles, systems and methods that comprise or use a catalyst composition comprising a zeolite having an LTA structure with iron, manganese or a combination thereof as an extra-framework metal. The zeolite can have a mole ratio of silica-to-alumina (SAR) of about 15 to about 70 and can contain about 0.5 to about 10 weight percent, based on the total weight of the zeolite, of extra-framework iron, manganese or a combination thereof.

Claims (22)

1. A catalyst composition comprising an aluminosilicate molecular sieve having an LTA framework and a mole ratio of silica-to-alumina of about 15 to about 70, and about 0.5 to about 10 weight percent of manganese as extra-framework metal, based on the total weight of the molecular sieve material.

2. The catalyst composition of claim 1 , wherein the manganese is present in a loading of about 1 to about 10 weight percent, based on the total weight of the zeolite material.

3. A catalytic article comprising a catalyst composition according to claim 1 and a substrate.

4. The catalytic article of claim 3 , wherein the substrate is a flow-through monolith.

5. The catalyst article of claim 3 , wherein the substrate is a wall-flow filter.

6. The catalyst article of claim 3 , wherein the catalyst composition is within the substrate.

7. The catalyst article of claim 3 , wherein the catalyst composition is on the substrate.

8. The catalyst article of claim 3 , wherein the substrate is extruded and the catalyst composition is within the substrate.

9. The catalyst article of claim 3 , wherein the substrate is extruded and the catalyst composition is a coating on the substrate.

10. A system for treating an exhaust gas comprising:

a. a catalyst article according to claim 3 ; and

b. one or more upstream components selected from a diesel oxidation catalyst, a NO X absorber catalyst, a lean NO X trap, a filter, an NH 3 injector, and an SCR catalyst.

11. A system for treating an exhaust gas of claim 10 , further comprising a downstream ammonia slip catalyst.

12. An engine comprising the catalyst composition of claim 1 .

13. A vehicle comprising the catalyst composition of claim 1 .

14. A method for treating an exhaust gas comprising:

contacting an exhaust gas comprising NO x and a reductant with a catalyst composition according to claim 1 ; and

selectively reducing at least a portion of the NO x to N 2 and H 2 O.

15. The method of claim 13 , wherein the exhaust gas is derived from a lean burn internal combustion engine.

16. The method of claim 14 , wherein the reductant is NH 3 .

17. The method of claim 16 , wherein at least a portion of said NH 3 is derived from a lean NO X trap (LNT), NAC, or a NO X storage catalyst.

18. The method of claim 14 , wherein said exhaust gas contacting the catalyst alternates between rich and lean.

Continuity (2)
Provisional Application 62414883 · Oct 31, 2016
Related Publication 20180117573A1 · May 3, 2018