Active grille multi part modular frame

1. An active grille shutter arrangement having an modular frame comprising:

a primary frame having an upper bank having an aperture with a plurality of vanes extending across the aperture and rotatably connected together by a first link and a lower bank having an aperture with a plurality of vanes extending across the aperture and rotatably connected together by a second link, where the lower bank is positioned below the upper bank;

a top member of the primary frame forming a top side of the upper bank;

a bottom member of the primary frame forming a bottom side of the lower bank;

a mid-section of the primary frame forming a top side of the bottom side of the upper bank and a bottom side of the upper bank;

a plurality of end caps each connected to two locations on the primary frame, wherein each side of the upper bank has one of the plurality of end caps connected to top member and the mid-section to form a respective first side and second side of the upper bank and each side of the bottom bank has one of the plurality of end caps connected to the mid-section member and the bottom side of the to form a respective first side and second side of the lower bank;

a motor connected to one of the vanes of the upper bank or lower bank and causes the vanes of the upper bank or the lower bank to rotate by moving the first link of the second link; and

a bridge link spanning across the mid-section and connecting between the first link and the second link for transferring power from the motor.

2. The active grille shutter arrangement of claim 1 further comprising:

a sliding joint between each plurality of end caps and the connection with the primary frame that allows a portion of each plurality of end caps or a portion of the primary frame to slide into the plurality of end caps, wherein the sliding joint provides a plurality of lock positions for providing a plurality of widths of the active grille shutter arrangement; and

a resilient tab located on the primary frame piece at each sliding joint, where the resilient tab is configured to engage one of two or more position tabs formed on the plurality of end caps to prevent the plurality of end caps from sliding out of the hollow of the primary frame piece.

3. The active grille shutter arrangement of claim 2 wherein each sliding joint further comprises:

at least one arm of the plurality of end caps, the at least one arm has a rib; and

an aperture in the primary frame piece that defines an opening to a hollow primary frame piece, where the aperture and hollow frame piece have a groove that is configured to receive the rib of the at plurality of adjustable end caps to provide alignment during assembly of the plurality of adjustable end caps to the primary frame piece.

4. The active grille shutter arrangement of claim 3 further comprising:

a hole adjacent each of the two or more position tabs for receiving a fastener to lock the plurality of adjustable end caps and the primary frame piece together.

5. The active grille shutter arrangement of claim 1 , further comprising a motor housing extending across the aperture of the upper bank or the lower bank and dividing the aperture of the upper bank or the aperture of the lower bank into two sections, where each of the two sections has a plurality of vanes.

6. The active grille shutter arrangement of claim 5 , wherein the motor housing does not extend across the aperture of the upper bank or the aperture of the lower bank.

7. The active grille shutter arrangement of claim 1 further comprising:

one or more bridges on the primary frame piece for stabilizing the primary frame piece frame portion prior to connection of the plurality of end caps.

8. The active grille shutter arrangement of claim 1 further comprising:

wherein each one of the plurality of vanes has two ends with barrels formed on each of the two and ends; and

holes formed on the primary frame piece and one of the plurality of end caps to rotatably receive one of said barrels of one of said plurality of vanes.

9. An active grille shutter arrangement having an modular frame comprising:

a primary frame having an upper bank having an aperture with a plurality of vanes extending across the aperture and rotatably connected together by a first link and a lower bank having an aperture with a plurality of vanes extending across the aperture and rotatably connected together by a second link, where the lower bank is positioned below the upper bank;

a top member of the primary frame forming a top side of the upper bank;

a bottom member of the primary frame forming a bottom side of the lower bank;

a mid-section of the primary frame forming a top side of the bottom side of the upper bank and a bottom side of the upper bank;

a plurality of end caps each connected to two locations on the primary frame, wherein each side of the upper bank has one of the plurality of end caps connected to top member and the mid-section to form a respective first side and second side of the upper bank and each side of the bottom bank has one of the plurality of end caps connected to the mid-section member and the bottom side of the to form a respective first side and second side of the lower bank;

a motor housing having an upper end connected to an upper frame center joint formed on the top member of the upper bank and a lower end of the motor housing connected to the mid-section of the primary frame forming the bottom side of the upper bank at a lower frame center, wherein the connection between the motor housing at the top member and the mid-section are each an interlocking dovetail joint secured with a tab and boss connected together with a fastener when the tab and boss are aligned;

a motor positioned within the motor housing, the motor is connected to one of the vanes of the upper bank and causes the vanes of the upper bank to rotate by moving the first link; and

a bridge link spanning across the mid-section and connecting between the first link and the second link for transferring power from the motor.

10. The active grille shutter arrangement of claim 9 further comprising:

a sliding joint between each plurality of end caps and the connection with the primary frame that allows a portion of each plurality of end caps or a portion of the primary frame to slide into the plurality of end caps, wherein the sliding joint provides a plurality of lock positions for providing a plurality of widths of the active grille shutter arrangement; and

a resilient tab located on the primary frame piece at each sliding joint, where the resilient tab is configured to engage one of two or more position tabs formed on the plurality of end caps to prevent the plurality of end caps from sliding out of the hollow of the primary frame piece.

11. The active grille shutter arrangement of claim 10 wherein each sliding joint further comprises:

at least one arm of the plurality of end caps, the at least one arm has a rib; and

an aperture in the primary frame piece that defines an opening to a hollow primary frame piece, where the aperture and hollow frame piece have a groove that is configured to receive the rib of the at plurality of adjustable end caps to provide alignment during assembly of the plurality of adjustable end caps to the primary frame piece.

12. The active grille shutter arrangement of claim 11 further comprising:

a hole adjacent each of the two or more position tabs for receiving a fastener to lock the plurality of adjustable end caps and the primary frame piece together.

13. The active grille shutter arrangement of claim 9 , wherein the motor housing extends across the aperture of the upper bank and divides the aperture of the upper bank into two sections, where each of the two sections has a plurality of vanes.

14. The active grille shutter arrangement of claim 13 , wherein the motor housing does not extend across the aperture of the upper bank.

15. The active grille shutter arrangement of claim 9 further comprising:

one or more bridges on the primary frame piece for stabilizing the primary frame piece frame portion prior to connection of the plurality of end caps.

16. The active grille shutter arrangement of claim 9 further comprising:

wherein each one of the plurality of vanes has two ends with barrels formed on each of the two and ends; and

holes formed on the primary frame piece and one of the plurality of end caps to rotatably receive one of said barrels of one of said plurality of vanes.