IP Library Granted Patent US 10,514,167
Granted Patent B1
US 10,514,167 · App. 16/389,579 · Granted Dec 24, 2019

Method and apparatus for controlling exhaust pressure for an extreme ultraviolet generation chamber

Inventors: Ming-Hsun Tsai (Hsinchu, TW); Ping-Cheng Li (Hsinchu, TW); Yen-Hsun Chen (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
F23G7/065F23G5/12F23G5/50H05G2/008F23G2207/101F23G2207/102F23G2207/112F23G2209/141G03F7/70033G03F7/70916
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Quick Facts
Patent No.
US 10,514,167
App. No.
16/389,579
Filed
Apr 19, 2019
Granted
Dec 24, 2019
Kind
B1
Art Unit
2881
USPC
250/504R
Abstract

An apparatus coupled to a chamber for processing extreme ultraviolet radiation includes a gas inlet configured to direct exhaust gases from the chamber into a combustion zone. The combustion zone is configured to flamelessly ignite the exhaust gases. An air inlet is configured to direct a mixture of air and a fuel into the combustion zone. A control valve is configured to change a volume of fluid exhausted from the combustion zone. A controller configured to control the control valve so as to prevent a pressure inside the combustion zone from exceeding a preset pressure value is provided.

Claims (31)

1. An apparatus for processing exhaust gases from a chamber for processing extreme ultraviolet radiation, the apparatus comprising:

a gas inlet configured to direct the exhaust gases from the chamber into a combustion zone, the combustion zone being configured to flamelessly ignite the exhaust gases;

an air inlet configured to direct a mixture of air and a fuel into the combustion zone;

a control valve configured to change a volume of fluid exhausted from the combustion zone; and

a controller configured to control the control valve so as to prevent a pressure inside the combustion zone from exceeding a preset pressure value.

2. The apparatus of claim 1 , wherein the combustion zone comprises a porous ceramic matrix.

3. The apparatus of claim 1 , wherein the control valve is selected from the group consisting of a twin mesh variable opening valve, a butterfly valve, an aperture type valve, an in-line gate valve, and a combination thereof.

4. The apparatus of claim 1 , wherein the controller is configured to control an opening of the control valve based on an output of a pressure sensor provided outside the combustion zone.

5. The apparatus of claim 1 , wherein the controller is configured to control an opening of the control valve using an actuator coupled to the control valve, the actuator being configured to control an opening of the control valve and change a volume of gas passing through the control valve.

6. The apparatus of claim 1 , wherein the combustion zone is configured to operate at a temperature in a range from 700° C. to 800° C.

7. The apparatus of claim 1 , wherein the fuel comprises methane.

8. The apparatus of claim 1 , wherein the preset pressure value is equal to or less than 1.2 kPa.

9. The apparatus of claim 1 , wherein the exhaust gases comprise hydrogen.

10. The apparatus of claim 1 , wherein the air inlet comprises an air flow controller configured to change a volume of the air and the fuel entering the combustion zone based on a volume of exhaust gas entering the combustion zone.

11. The apparatus of claim 10 , wherein the air flow controller is configured to maintain a volume of the air and the fuel in the combustion zone so as to completely oxidize the exhaust gases from the chamber within the combustion zone.

12. The apparatus of claim 1 , wherein the gas inlet is configured to maintain a flow velocity of the exhaust gases so as to prevent flashback ignition of the exhaust gases in the chamber.

13. The apparatus of claim 1 , wherein the chamber for processing extreme ultraviolet radiation is a portion of an extreme ultraviolet source.

14. The apparatus of claim 1 , wherein the chamber for processing extreme ultraviolet radiation is a part of an extreme ultraviolet scanner.

15. A method of removing exhaust gases from a chamber for processing extreme ultraviolet radiation, the method comprising:

directing the exhaust gases from the chamber into a combustion zone;

contacting the exhaust gases inside the combustion zone with a mixture of air and a fuel;

flamelessly igniting a mixture of the exhaust gases, air and the fuel in the combustion zone; and

controlling an opening of a control valve of the combustion zone to prevent a pressure inside the combustion zone from exceeding a preset pressure value, the control valve being configured to change a volume of fluid exhausted from the combustion zone.

16. The method of claim 15 , wherein the preset pressure value is equal to or less than 1.2 kPa.

17. The method of claim 15 , wherein controlling an opening of the control valve comprises changing a size of the opening based on an output of a pressure sensor provided outside the combustion zone.

18. The method of claim 15 , further comprising controlling a volume and a flow rate of the mixture of air and fuel contacting the exhaust gases such that the exhaust gases are completely oxidized in the combustion zone.

19. An apparatus for generation of extreme ultraviolet radiation, the apparatus comprising:

an extreme ultraviolet generation chamber comprising a hydrogen inlet and a hydrogen outlet;

a combustor configured to oxidize an entirety of hydrogen output by the extreme ultraviolet generation chamber; and

a flow controller coupled to the combustor, the flow controller being configured to prevent a pressure inside the combustor from exceeding a preset pressure value, and the flow controller comprising a control valve configured to change a volume of gas exhausted from the combustor.

20. The apparatus of claim 19 , wherein the control valve has a variable opening controlling a volume and a flow rate of gases passing through the control valve, the variable opening being controlled based on an output of a pressure sensor provided outside the combustor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2019
From: TSAI, MING-HSUN; LI, PING-CHENG; CHEN, YEN-HSUN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 049031/0953 →
Continuity (1)
Provisional Application 62692205 · Jun 29, 2018
Cited By (1)
US 12,669,752