IP Library › Granted Patent US 10,515,903
Granted Patent B2
US 10,515,903 · App. 15/983,689 · Granted Dec 24, 2019

Selective CVD alignment-mark topography assist for non-volatile memory

Inventors: Michael Rizzolo (Albany, NY); Chih-Chao Yang (Glenmont, NY); Lawrence A. Clevenger (Saratoga Springs, NY); Benjamin D. Briggs (Waterford, NY)
Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
H01L23/544H01L27/222H01L2223/544
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Quick Facts
Patent No.
US 10,515,903
App. No.
15/983,689
Granted
Dec 24, 2019
Kind
B2
Abstract

A semiconductor device and method for forming the semiconductor device are described. The method includes recessing a device pad to below a top surface of an interconnect layer and depositing a cap in the recess over the device pad. A topography assist layer is formed over each of at least one alignment mark using a selective deposition process that deposits material on conductive material of the at least one alignment mark selective to the metal nitride of the device pad such that a top surface of the topography assist feature is higher than a top surface of the cap. Device layers are deposited conformally over the interconnect layer such that the topography assist layer causes a topographical feature in a top surface of the deposited device layers, the topographical feature being vertically aligned with the topography assist layer. The device pad is aligned according to the topographical feature.

Claims (34)

1. A method for forming a semiconductor device, the method comprising:

recessing a device pad to below a top surface of an interconnect layer;

depositing a cap in the recess over the device pad;

forming a topography assist layer over each of at least one alignment mark using a selective deposition process that deposits material on conductive material of the at least one alignment mark selective to the cap of the device pad such that a top surface of the topography assist feature is higher than a top surface of the cap;

depositing device layers conformally over the interconnect layer such that the topography assist layer causes a topographical feature in a top surface of the deposited device layers, the topographical feature being vertically aligned with the topography assist layer; and

aligning the device pad according to the topographical feature.

2. The method as recited in claim 1 , wherein the cap is formed from a metal nitride.

3. The method as recited in claim 2 , wherein the metal nitride includes tantalum nitride.

4. The method as recited in claim 1 , further including forming the device pad in a dielectric layer of the interconnect layer in a device region; and

forming the at least one alignment mark in the dielectric layer of the interconnect layer in an alignment region.

5. The method as recited in claim 4 , further including forming a block mask over the alignment region to recess the device pad.

6. The method as recited in claim 1 , wherein each of the device pad and the at least one alignment mark are formed of copper.

7. The method as recited in claim 1 , wherein the selective deposition process includes chemical vapor deposition of a selective metal.

8. The method as recited in claim 1 , wherein the selective deposition process includes electroless plating of a selective metal.

9. The method as recited in claim 1 , further including forming a memory device in an aligned area over the device pad by removing the device layers outside of the aligned area.

10. The method as recited in claim 1 , further including:

forming vias down to the memory device through a dielectric fill over the interconnect layer and down to the alignment mark through the dielectric fill and the topographic assist layer;

forming vias up to each of the device pad and the alignment k through a substrate and the interconnect layer; and

filling each of the vias with a conductive material to form contacts.

11. A method for forming a semiconductor device, the method comprising:

forming pads in a dielectric layer on a substrate to form an interconnect layer with at least an alignment region and a device region;

patterning a block mask over the alignment region;

recessing a pad in the device region to below a top surface of an interconnect layer;

depositing a metal nitride in the recess over the device pad;

forming a topography assist layer over each of at least one alignment mark using a selective deposition process that deposits material on conductive material of the at least one alignment mark selective to the metal nitride of the device pad;

depositing device layers conformally over the interconnect layer such that the topography assist layer causes a topographical feature in a top surface of the deposited device layers, the topographical feature being vertically aligned with the topography assist layer; and

aligning the device region according to the topographical feature.

12. The method as recited in claim 11 , wherein each of the device pad and the at least one alignment mark are formed of copper.

13. The method as recited in claim 11 , wherein the selective deposition process includes chemical vapor deposition of a selective metal.

14. The method as recited in claim 11 , wherein the selective deposition process includes electroless plating of a selective metal.

15. The method as recited in claim 11 , further including:

forming vias down to the memory device through a dielectric fill over the interconnect layer and down to the alignment mark through the dielectric fill and the topographic assist layer;

forming vias up to each of the device pad and the alignment mark through the substrate and the interconnect layer; and

filling each of the vias with a conductive material to form contacts.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2018
From: RIZZOLO, MICHAEL; YANG, CHIH-CHAO; CLEVENGER, LAWRENCE A.; BRIGGS, BENJAMIN D.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 045846/0333 →
Continuity (1)
Related Publication 20190355668A1 · Nov 21, 2019