IP Library › Granted Patent US 10,526,736
Granted Patent B2
US 10,526,736 · App. 15/129,254 · Granted Jan 7, 2020

Insulating nonwoven fabric and method for manufacturing the same, insulating material

Inventor: Yasuhiro Shirotani (Saijo, JP)
Assignee: KURARAY CO., LTD.
D04H3/009D04H3/16D10B2401/04
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Quick Facts
Patent No.
US 10,526,736
App. No.
15/129,254
Granted
Jan 7, 2020
Kind
B2
Abstract

Provided are a nonwoven fabric mainly composed of amorphous polyetherimide having a melt viscosity at 330° C. of 100 to 3000 Pa·s, and satisfying conditions of: 1) an average fiber diameter of 0.5 to 5 μm; 2) an air permeability of more than or equal to 20 seconds/100 mL; and 3) a withstand voltage of more than or equal to 15 kV/mm, an insulating material using the nonwoven fabric, and a method for manufacturing the nonwoven fabric including continuously treating fibers between a pair of rolls at a temperature of 150 to 300° C. and a linear pressure of 100 to 500 kg/cm.

Claims (10)

1. A nonwoven fabric, comprising an amorphous polyetherimide having a melt viscosity at 330° C. of 100 to 3000 Pa·s, and satisfying conditions of:

1) an average fiber diameter of 0.5 to 5 μm;

2) an air permeability of at least 20 seconds/100 mL; and

3) a withstand voltage of at least 20 kV/mm.

2. The nonwoven fabric according to claim 1 , wherein the nonwoven fabric has a vertical strength of at least 15 N/15 mm.

3. The nonwoven fabric according to claim 1 , wherein the nonwoven fabric has a density within a range of 0.65 to 1.25 g/cm 3 .

4. An insulating material comprising the nonwoven fabric according to claim 1 .

5. A method for manufacturing the nonwoven fabric according to claim 1 , comprising continuously treating fibers between rolls arranged to face each other, at a temperature of 150 to 300° C. and a linear pressure of 100 to 500 kg/cm.

6. The method for manufacturing the nonwoven fabric according to claim 5 , wherein the rolls arranged to face each other are an elastic roll whose surface has a Shore D hardness of 85 to 95° and a metal roll.

7. The method for manufacturing the nonwoven fabric according to claim 5 , wherein the continuously treated fibers are manufactured with a melt blown method or a spunbond method.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2016
From: SHIROTANI, YASUHIRO
To: KURARAY CO., LTD.
Reel/Frame 039857/0862 →
Priority Claims (1)
JP 2014-066207 · Mar 27, 2014 · national
Continuity (1)
Related Publication 20180187352A1 · Jul 5, 2018