IP Library › Granted Patent US 10,532,830
Granted Patent B2
US 10,532,830 · App. 15/366,698 · Granted Jan 14, 2020

Stackable pancake satellite

Inventor: Gregory Clayton Busche (Rolling Hills, CA)
Assignee: THE BOEING COMPANY
B64G1/1085B64G1/10B64G1/22B64G1/283B64G1/40B64G1/44B64G2700/66
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Quick Facts
Patent No.
US 10,532,830
App. No.
15/366,698
Granted
Jan 14, 2020
Kind
B2
Abstract

A stackable pancake satellite that is configured so that a plurality of the satellites can be stacked within a payload fairing of a launch vehicle. Each satellite includes sections that are folded or rotated together prior to launch, and unfolded or rotated away from each other when deployed. A first section is a satellite body having a first side that acts as a thermal radiator and a second side opposite the first side that includes an antenna. A second section includes one or more solar panels attached adjacent to the first side of the satellite body. A third section includes a splash plate reflector attached adjacent to the second side of the satellite body that reflects signals between Earth and the antenna. When deployed, the solar panels are pointed towards the Sun and the splash plate reflector directs the signals between the Earth and the antenna.

Claims (47)

1. A stacked satellite system, comprising:

a plurality of satellites configured for being stacked within a payload fairing of a launch vehicle;

each of the plurality of satellites includes a plurality of sections that are hingedly attached to each other, wherein the plurality of sections are folded or rotated together prior to launch, and the plurality of sections are unfolded or rotated away from each other when deployed upon reaching orbit;

a first one of the plurality of sections is a satellite body having a first side that acts as a thermal radiator and a second side opposite the first side that includes at least one antenna;

a second one of the plurality of sections includes at least one solar panel attached adjacent to the first side of the satellite body, wherein light from the Sun is converted to electricity by the at least one solar panel; and

a third one of the plurality of sections includes at least one splash plate reflector attached adjacent to the second side of the satellite body, wherein radio frequency signals between Earth and the at least one antenna are reflected by the at least one splash plate reflector;

when deployed, the at least one solar panel is rotated away from the first side of the satellite body, so that the at least one solar panel is pointed towards the Sun, and the at least one splash plate reflector is rotated away from the second side of the satellite body to direct the signals between the Earth and the at least one antenna.

2. The system of claim 1 , wherein a periphery outline of the plurality of sections of each satellite when folded together is oval, elliptical, round or polygonal in shape.

3. The system of claim 1 , wherein the plurality of sections of each satellite, when folded together, maintain a substantially flat profile.

4. The system of claim 1 , wherein the satellite body of each satellite has a cavity on the first side and a hollow region on the second side, such that, when folded together, the at least one solar panel of each satellite is folded and stowed within the hollow region, the at least one antenna of each satellite is disposed within the cavity, and the at least one splash plate reflector of each satellite is stored adjacent to the at least one antenna in the cavity.

5. The system of claim 4 , further comprising:

a polygonal closeout member covers the first side of the satellite body of each satellite surrounding the cavity; and

the first side of the satellite body of each satellite that acts as the thermal radiator and the at least one solar panel of each satellite are disposed within the hollow region, and the at least one solar panel of each satellite comprises a plurality of foldable solar arrays that, when folded, are enclosed within the hollow region.

6. The system of claim 4 , wherein the at least one solar panel of each satellite includes a plurality of panel elements having substantially the same shape, and the plurality of panel elements are each folded upon each other to fit within the hollow region.

7. The system of claim 1 , wherein the at least one solar panel of each satellite comprises two or more solar panels.

8. The system of claim 1 , wherein the at least one solar panel of each satellite comprises a multi-segmented array that is configured to be at least partially folded onto itself.

9. The system of claim 1 , wherein the plurality of satellites are disposed within the payload fairing of the launch vehicle in a stacked column configuration prior to launch.

10. The system of claim 1 , wherein the plurality of satellites comprises at least one top satellite disposed vertically on top of at least one bottom satellite within the payload fairing of the launch vehicle, wherein a plurality of corner fittings bear launch loads for both the top and bottom satellites.

11. The system of claim 1 , wherein the plurality of satellites are passively dispensed from the payload fairing of the launch vehicle upon reaching orbit.

12. The system of claim 1 , wherein the first one of the plurality of sections of each satellite includes bus and payload units mounted on or with the first side of the satellite body of each satellite that acts as the thermal radiator.

13. The system of claim 1 , wherein the at least one antenna of each satellite comprises a multi-beam antenna.

14. The system of claim 1 , wherein at least one thruster is attached to the satellite body of each satellite to maintain orbit phasing.

15. The system of claim 1 , wherein the at least one solar panel of each satellite is pointed at the Sun, the at least one splash plate reflector of each satellite is pointed at the Earth, and the first side of the satellite body of each satellite that acts as the thermal radiator is pointed into space.

16. A method for launching a stacked satellite system, comprising:

stacking a plurality of satellites within a payload fairing of a launch vehicle, wherein:

each of the plurality of satellites includes a plurality of sections that are hingedly attached to each other, wherein the plurality of sections are folded or rotated together prior to launch, and the plurality of sections are unfolded or rotated away from each other when deployed upon reaching orbit;

a first one of the plurality of sections is a satellite body having a first side that acts as a thermal radiator and a second side opposite the first side that includes at least one antenna;

a second one of the plurality of sections includes at least one solar panel attached adjacent to the first side of the satellite body, wherein light from the Sun is converted to electricity by the at least one solar panel; and

a third one of the plurality of sections includes at least one splash plate reflector attached adjacent to the second side of the satellite body, wherein radio frequency signals between Earth and the at least one antenna are reflected by the at least one splash plate reflector;

launching the plurality of satellites into orbit using the launch vehicle; and

serially dispensing each oldie plurality of satellites from the payload fairing of the launch vehicle upon reaching orbit, such that, when each of the plurality of satellites is deployed, the second one of the plurality of sections is rotated away from the first side of the satellite body so that the at least one solar panel is pointed towards the Sun, and the third one of the plurality of sections is rotated away from the second side of the satellite body so that the at least one splash plate reflector directs the radio frequency signals between Earth and the at least one antenna.

17. The method of claim 16 , wherein a periphery outline of the plurality of sections of each satellite when folded together is oval, elliptical, round or polygonal in shape.

18. The method of claim 16 , wherein the plurality of sections of each satellite, when folded together, maintain a substantially flat profile.

19. The method of claim 16 , wherein the satellite body of each satellite has a cavity on the first side and a hollow region on the second side, such that, when folded together, the at least one solar panels of each satellite is folded and stowed within the hollow region, the at least one antenna of each satellite is disposed within the cavity, and the at least one splash plate reflector of each satellite is stored adjacent to the at least one antenna in the cavity.

20. The method of claim 19 , wherein:

a polygonal closeout member covers the first side of the satellite body of each satellite surrounding the cavity; and

the first side of the satellite body of each satellite that acts as the thermal radiator and the at least one solar panel of each satellite are disposed within the hollow region, and the at least one solar panel of each satellite comprises a plurality of foldable solar arrays that, when folded, are enclosed within the hollow region.

21. The method of claim 16 , wherein the plurality of satellites comprises at least one top satellite disposed vertically on top of at least one bottom satellite within the payload fairing of the launch vehicle, wherein a plurality of corner fittings bear launch loads for both the top and bottom satellites.

22. The method of claim 16 , wherein the plurality of satellites are passively dispensed from the payload fairing of the launch vehicle upon reaching orbit.

23. The method of claim 16 , wherein the at least one solar panel of each satellite is pointed at the Sun, the at least one splash plate reflector of each satellite is pointed at the Earth, and the first side of the satellite body of each satellite that acts as the thermal radiator is pointed into space, upon reaching orbit.

24. The method of claim 16 , wherein orbit phasing is maintained with a thruster located on the satellite body of each satellite by rotating the satellite body of each satellite so that a desired thrust angle for the thruster is achieved, firing the thruster, and then restoring the satellite body of each satellite to its original position after firing the thruster.

25. A method for fabricating a satellite that is configured for being stacked with one or more other satellites within a payload fairing of a launch vehicle, comprising:

fabricating a plurality of sections that are hingedly attached to each other, wherein the plurality of sections are folded or rotated together prior to launch, and the plurality of sections are unfolded or rotated away from each other when deployed upon reaching orbit, wherein:

a first one of the plurality of sections is a satellite body having a first side that acts as a thermal radiator and a second side opposite the first side that includes at least one antenna;

a second one of the plurality of sections includes at least one solar panel attached adjacent to the first side of the satellite body, wherein light from the Sun is converted to electricity by the at least one solar panel; and

a third one of the plurality of sections includes at least one splash plate reflector attached adjacent to the second side of the satellite body, wherein radio frequency signals between Earth and the at least one antenna are reflected by the at least one splash plate reflector;

such that, when deployed, the at least one solar panel is rotated away from the first side of the satellite body, so that the at least one solar panel is pointed towards the Sun, and the at least one splash plate reflector is rotated away from the second side of the satellite body to direct the signals between the Earth and the at least one antenna.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2016
From: BUSCHE, GREGORY C.
To: THE BOEING COMPANY
Reel/Frame 040487/0301 →
Continuity (2)
Provisional Application 62347751 · Jun 9, 2016
Related Publication 20170355474A1 · Dec 14, 2017
Cited By (2)
US 12,623,795 US 12,692,026