IP Library Granted Patent US 10,537,439
Granted Patent B2
US 10,537,439 · App. 15/598,619 · Granted Jan 21, 2020

Orthopaedic instrument system for surgically-preparing a patient's femur

Inventors: David R. Wolfson (Leeds, GB); James E. Barnett (Leeds, GB); Charles L. Penninger (Warsaw, IN); Michael R. Reeve (North Yorkshire, GB); Philip R. Meggett (Lincoln, GB); Rebecca L. Chaney (Warsaw, IN)
Assignee: DePuy Ireland Unlimited Company
A61F2/461A61B17/157A61B17/1675A61B17/1764A61F2/385A61F2/389A61F2/3859A61F2/4684A61B2090/034A61B2090/036A61F2002/30736A61F2002/3863A61F2002/4687
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Quick Facts
Patent No.
US 10,537,439
App. No.
15/598,619
Granted
Jan 21, 2020
Kind
B2
Abstract

An orthopedic joint replacement system is shown and described. The system includes a number of prosthetic components configured to be implanted into a patient's knee. The system also includes a number of surgical instruments configured for use in preparing the bones of the patient's knee to receive the implants. A method or technique for using the surgical instruments to prepare the bones is also disclosed.

Claims (52)

1. An orthopedic surgical instrument system comprising:

a femoral cutting block including a plurality of cutting guide slots,

an offset guide comprising:

a mounting bracket configured to be coupled to the femoral cutting block, the mounting bracket having a distal surface and an opening defined in the distal surface,

an adaptor body positioned in the opening defined in the mounting bracket, the adaptor body extending along a first longitudinal axis and including a head plate that is pivotally coupled to the mounting bracket, and

an elongated shaft pivotally coupled to the adaptor body, the elongated shaft extending along a second longitudinal axis spaced apart from the first longitudinal axis,

an intramedullary orthopedic surgical instrument configured to be coupled to the elongated shaft and sized to be inserted into a medullary canal of a patient's femur, and

a surgical handle including a locking flange that is pivotable between a locked position and an unlocked position,

wherein the head plate of the offset guide includes an annular rim sized to receive the locking flange to secure the surgical handle to the offset guide.

2. The orthopedic surgical instrument system of claim 1 , wherein the elongated shaft has a triangular-shaped connector, and the intramedullary orthopedic surgical instrument has an opening sized to receive the triangular-shaped connector of the elongated shaft.

3. The orthopedic surgical instrument system of claim 2 , wherein:

the intramedullary orthopedic surgical instrument comprises a stem stabilizer configured to be coupled to the elongated shaft, and

a stem trial configured to be coupled to the stem stabilizer.

4. The orthopedic surgical instrument system of claim 1 , wherein:

the distal surface of the mounting bracket defines a first plane, and

the first longitudinal axis extends at an oblique angle relative to the first plane.

5. The orthopedic surgical instrument system of claim 4 , wherein the head plate has a distal surface that defines a second plane that extends at an oblique angle relative to the first plane and is orthogonal to the first longitudinal axis.

6. The orthopedic surgical instrument system of claim 1 , further comprising:

an alignment tool including a main body, a first arm extending outwardly from the main body, and a second arm extending outwardly from the main body parallel to, and spaced apart from, the first arm,

wherein the cutting block includes a mounting slot sized to receive a tip of the first arm to couple the alignment tool to the cutting block.

7. The orthopedic surgical instrument system of claim 1 , further comprising:

an offset indicator including a plug sized to be received in an aperture defined in the head plate of the adaptor body, the offset indicator including a plurality of visual indicia to indicate an offset orientation of a prosthetic femoral component assembly,

wherein the plug of the offset indicator is operable to pivot the head plate relative to the mounting bracket.

8. The orthopedic surgical instrument system of claim 7 , wherein the mounting bracket includes a visual indicator configured to be aligned with at least one of the plurality of visual indicia of the offset indicator to indicate a planned offset orientation of a prosthetic femoral component.

9. The orthopedic surgical instrument system of claim 7 , wherein:

the plug includes an alignment tab, and

the head plate includes an alignment groove sized to receive the alignment tab to position the offset indicator in a predetermined orientation relative to the offset guide.

10. An orthopedic surgical instrument system comprising:

a mounting bracket configured to be coupled to a femoral cutting block, the mounting bracket having a distal surface and an opening defined in the distal surface,

an adaptor body positioned in the opening defined in the mounting bracket, the adaptor body extending along a first longitudinal axis and including a head plate that is pivotally coupled to the mounting bracket,

an elongated shaft pivotally coupled to the adaptor body, the elongated shaft extending along a second longitudinal axis spaced apart from the first longitudinal axis and including a connector at its proximal end,

a sleeve positioned on the elongated shaft between the adaptor body and the connector, and

an intramedullary orthopedic surgical instrument coupled to the connector of the elongated shaft and sized to be inserted into a medullary canal of a patient's femur, the intramedullary orthopedic surgical instrument including a stem stabilizer coupled to the sleeve positioned on the elongated shaft,

wherein the sleeve is movable along the elongated shaft between (i) a first position in which the sleeve engages the intramedullary orthopedic surgical instrument to secure the intramedullary orthopedic surgical instrument to the elongated shaft, and (ii) a second position in which the sleeve is spaced apart from the intramedullary orthopedic surgical instrument.

11. The orthopedic surgical instrument system of claim 10 , wherein the connector is triangular-shaped, and the intramedullary orthopedic surgical instrument has an opening sized to receive the triangular-shaped connector.

12. The orthopedic surgical instrument system of claim 11 , wherein the sleeve includes a threaded outer surface and the intramedullary orthopedic surgical instrument includes a threaded inner surface that engages the threaded outer surface when the sleeve is in the first position.

13. The orthopedic surgical instrument system of claim 12 , wherein the opening of the intramedullary orthopedic surgical instrument includes a plurality of slots defined in the threaded inner surface of the intramedullary orthopedic surgical instrument.

14. The orthopedic surgical instrument system of claim 10 , further comprising:

an offset indicator configured to be coupled to the adaptor body, the offset indicator including a plurality of visual indicia to indicate an offset orientation of a prosthetic femoral component assembly,

wherein a plug of the offset indicator is operable to pivot the head plate and the adaptor body relative to the mounting bracket.

15. An orthopaedic surgical instrument system comprising:

an offset guide comprising:

a mounting bracket configured to be coupled to a femoral cutting block, the mounting bracket having a distal surface and an opening defined in the distal surface,

an adaptor body positioned in the opening defined in the mounting bracket, the adaptor body extending along a first longitudinal axis and including a head plate that is pivotally coupled to the mounting bracket, and

an elongated shaft pivotally coupled to the adaptor body, the elongated shaft extending along a second longitudinal axis spaced apart from the first longitudinal axis and including a connector sized to receive an intramedullary orthopedic surgical instrument, and

an offset indicator configured to be coupled to the head plate of the adaptor body, the offset indicator including a plurality of visual indicia to indicate an offset orientation of a prosthetic femoral component assembly,

wherein when the elongated shaft is prevented from rotating about the second longitudinal axis, the a plug of the offset indicator is operable to pivot the head plate relative to the mounting bracket about the first longitudinal axis and pivot the head plate relative to the elongated shaft about the second longitudinal axis, and

wherein:

the offset indicator includes an alignment tab, and

the head plate includes an alignment groove sized to receive the alignment tab to position the offset indicator in a predetermined orientation relative to the offset guide.

16. The orthopedic surgical instrument system of claim 15 , wherein the offset guide further comprises a sleeve positioned on the elongated shaft, wherein the sleeve is movable along the elongated shaft between (i) a first position in which a threaded section of the sleeve engages the intramedullary orthopaedic surgical instrument to secure the intramedullary orthopaedic surgical instrument to the elongated shaft, and (ii) a second position in which the sleeve is spaced apart from the intramedullary orthopaedic surgical instrument.

17. The orthopaedic surgical instrument system of claim 16 , wherein the connector is triangular-shaped.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2018
From: DEPUY INTERNATIONAL LIMITED; DEPUY SYNTHES PRODUCTS, INC.
To: DEPUY IRELAND UNLIMITED COMPANY
Reel/Frame 047776/0043 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2017
From: CHANEY, REBECCA L.; PENNINGER, CHARLES L.
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 044330/0852 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2017
From: REEVE, MICHAEL R.; WOLFSON, DAVID R.; BARNETT, JAMES E.; MEGGETT, PHILIP R.
To: DEPUY INTERNATIONAL LIMITED
Reel/Frame 044331/0245 →
Continuity (2)
Provisional Application 62338468 · May 18, 2016
Related Publication 20170333212A1 · Nov 23, 2017
Cited By (2)
US 12,251,314 US 12,642,663