IP Library › Granted Patent US 10,546,683
Granted Patent B2
US 10,546,683 · App. 15/947,682 · Granted Jan 28, 2020

Coil component

Inventors: Tomonaga Nishikawa (Tokyo, JP); Kouji Kawamura (Tokyo, JP); Hidenori Tsutsui (Tokyo, JP); Mitsuo Natori (Tokyo, JP); Hitoshi Ozawa (Tokyo, JP)
Assignee: TDK CORPORATION
H01F27/29H01F5/003H01F2005/006H02M7/003
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Quick Facts
Patent No.
US 10,546,683
App. No.
15/947,682
Granted
Jan 28, 2020
Kind
B2
Abstract

Disclosed herein is a coil component that includes a spiral conductor, a magnetic material layer covering the spiral conductor and having a through hole exposing an end of the spiral conductor, a through-hole conductor embedded in the through hole and has first region and second regions that are exposed from the magnetic material layer, a first conductor layer formed on an upper surface of the magnetic material layer and covering the first region of the through-hole conductor without covering the second region, and a second conductor layer covering the first conductor layer and the second region of the through-hole conductor, wherein the second conductor layer has a lower resistance than the first conductor layer.

Claims (20)

1. A coil component comprising:

a spiral conductor;

a magnetic material layer covering the spiral conductor and having a through hole exposing an end of the spiral conductor;

a through-hole conductor embedded in the through hole and has first region and second regions that are exposed from the magnetic material layer;

a first conductor layer formed on an upper surface of the magnetic material layer and covering the first region of the through-hole conductor without covering the second region; and

a second conductor layer covering the first conductor layer and the second region of the through-hole conductor,

wherein the second conductor layer has a lower resistance than the first conductor layer.

2. The coil component as claimed in claim 1 , wherein the first conductor layer has higher flexibility than the second conductor layer.

3. The coil component as claimed in claim 2 , wherein the first conductor layer comprises a conductive resin.

4. The coil component as claimed in claim 3 , wherein the magnetic material layer comprises a resin containing a magnetic material.

5. The coil component as claimed in claim 1 , wherein the second conductor layer is constituted of stacked films of nickel (Ni) and tin (Sn).

6. The coil component as claimed in claim 1 , wherein the second region has a larger area than the first region.

7. The coil component as claimed in claim 1 , wherein the second region is located closer to an end of the magnetic material layer than the first region as viewed in a stacking direction.

8. The coil component as claimed in claim 1 ,

wherein the spiral conductor includes a first planar spiral conductor and a second planar spiral conductor that is stacked on the first planar spiral conductor and wound in an opposite direction to a winding direction of the first planar spiral conductor, and

wherein the through-hole conductor includes a first through-hole conductor connected to an outer peripheral end of the first planar spiral conductor, a second through-hole conductor connected to an outer peripheral end of the second planar spiral conductor, and a third through-hole conductor connected in common to inner peripheral ends of the first and second planar spiral conductors.

9. The coil component as claimed in claim 8 ,

wherein the inner peripheral ends of the first and second planar spiral conductors overlap as viewed in a stacking direction, and

wherein the inner peripheral ends of the first and second planar spiral conductors are coupled to each other in the stacking direction at overlapped positions.

10. The coil component as claimed in claim 9 , wherein the third through-hole conductor overlaps at least partially with the inner peripheral ends of the first and second planar spiral conductors as viewed in the stacking direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 6, 2018
From: NISHIKAWA, TOMONAGA; KAWAMURA, KOUJI; TSUTSUI, HIDENORI; NATORI, MITSUO; OZAWA, HITOSHI
To: TDK CORPORATION
Reel/Frame 045466/0797 →
Priority Claims (1)
JP 2017-078275 · Apr 11, 2017 · national
Continuity (1)
Related Publication 20180294090A1 · Oct 11, 2018