IP Library › Granted Patent US 10,547,082
Granted Patent B2
US 10,547,082 · App. 14/768,074 · Granted Jan 28, 2020

Crosslinked polymer electrolyte

Inventors: Isabelle Darolles (Azusa, CA); Simon Jones (Azusa, CA); Nanditha Nair (Azusa, CA)
Assignee: California Institute of Technology
H01M10/0565H01M10/0525H01M2300/0082
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Quick Facts
Patent No.
US 10,547,082
App. No.
14/768,074
Granted
Jan 28, 2020
Kind
B2
Abstract

A composite electrolyte can include a crosslinked polymer formed from telechelic precursor polymers having at least two photoactivatable end functional groups and a molecular weight before crosslinking of between about 1,000 and 1,000,000 Daltons (Da); and a lithium (Li) salt. Electrochemical cells and batteries including such electrolytes are also disclosed, along with various methods of manufacture.

Claims (28)

1. A composite electrolyte comprising:

a crosslinked polymer formed from telechelic precursor polymers having at least two photoactivatable end functional groups, wherein the telechelic precursor polymers have a molecular weight before crosslinking of between 1,000 and 1,000,000 Daltons (Da); and a lithium (Li) salt, wherein the telechelic precursor polymers comprise diazido-PEO; and

an ionic liquid solvent.

2. The composite electrolyte of claim 1 , wherein the telechelic precursor polymers have the same molecular weight.

3. The composite electrolyte of claim 1 , wherein the telechelic precursor polymers have a molecular weight before crosslinking of 20,000 Daltons and a constant nanopore size of 200 nm.

4. The composite electrolyte of claim 1 , wherein the crosslinked polymer forms a constant nanopore structure.

5. The composite electrolyte of claim 1 , further comprising oxide nanoparticles of size such that at least one dimension is <1 μm.

6. The composite electrolyte of claim 1 , wherein the telechelic precursor polymers have the same molecular weight and composition.

7. An electrochemical cell, comprising:

an anode that can accommodate lithium (Li);

a cathode; and

a composite electrolyte comprising an ionic liquid solvent and having a crosslinked polymer formed from a precursor telechelic polymer with at least two photoactivatable end groups, wherein the precursor telechelic polymers have a molecular weight between 1,000 and 1,000,000 Daltons, wherein the telechelic precursor polymers comprise diazido-PEO.

8. A battery, comprising:

a housing formed to enclose one or more electrochemical cells; wherein

each electrochemical cell includes an anode comprising lithium (Li);

a cathode; and

a composite electrolyte comprising an ionic liquid solvent and having a crosslinked polymer formed from a precursor telechelic polymer with at least two photoactivatable end groups, wherein the precursor telechelic polymers have a molecular weight between 1,000 and 1,000,000 Daltons, wherein the telechelic precursor polymers comprise diazido-PEO.

9. A method of making an electrolyte comprising the steps of:

introducing a solution of lithium (Li) salt and ionic liquid to a mixture comprising telechelic precursor polymers having at least two photoactivatable end functional groups, wherein the telechelic precursor polymers comprise diazido-PEO; and

forming a crosslinked polymer from a precursor telechelic polymer by photochemical reaction.

10. The method of claim 9 , wherein the introducing step is followed by a heating and homogenization step to form a paste.

11. The method of claim 9 , wherein the step of forming a crosslinked polymer electrolyte further comprises positioning the precursor mixture on an electrode or conductive structure prior to forming the crosslinked polymer by photochemical reaction.

12. The method of claim 9 , wherein the introduction step is performed after the photochemical reaction step.

13. A method of making an electrolyte, comprising the steps of:

providing a precursor telechelic polymer with at least two photoactivatable end groups; and

forming a crosslinked polymer by photochemically reacting the precursor telechelic polymer in the presence of a lithium (Li) salt, an ionic liquid, and solid particles, wherein the telechelic precursor polymers comprise diazido-PEO.

14. The method of claim 13 , wherein the precursor telechelic polymer is blended from polymeric materials having distinct molecular weights.

15. The method of claim 13 , wherein solid particles are sized to have at least one dimension less than 1 micron.

Continuity (1)
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