Fabric with barbs coated with a water-soluble material
The present invention relates to a prosthetic fabric comprising an arrangement of yarns defining at least two faces for said fabric, said fabric comprising, on at least one of its faces, one or more barbs that protrude outwards relative to said face, characterized in that said barbs are covered with a coating made of a water-soluble biocompatible material. The invention also relates to a process for obtaining such a fabric and to prostheses obtained from such a fabric.
1. A prosthetic fabric comprising an arrangement of yarns defining at least two faces, the fabric comprising on at least one of the faces, one or more barbs that protrude outward relative to the face, each barb including a head portion and a shaft portion, wherein the head portion is covered with a coating made of a water-soluble biocompatible material and the shaft portion remains uncoated.
2. The prosthetic fabric according to claim 1 , wherein the water-soluble biocompatible material is selected from the group consisting of polyethylene glycols (PEGs), polyvinyl acetates (PVAs), gelatin, polyglucuronic acid, hyaluronic acid, carboxymethylcellulose, cellulose ethers, chitosans and mixtures thereof.
3. The prosthetic fabric according to claim 1 , wherein the water-soluble biocompatible material comprises a polyethylene glycol having a molar mass of less than or equal to 40,000 Da.
4. The prosthetic fabric according to claim 3 , wherein the molar mass varies from 1,000 to 20,000 Da.
5. The prosthetic fabric according to claim 1 , wherein the water-soluble biocompatible material comprises a mixture comprising a first polyethylene glycol having a molar mass of around 1,000 Da and a second polyethylene glycol having a molar mass different from 1,000 Da.
6. The prosthetic fabric according to claim 1 , wherein the water-soluble biocompatible material comprises a mixture comprising a first polyethylene glycol having a molar mass of 1,000 Da and a second polyethylene glycol having a molar mass of 2,000 Da or 4,000 Da.
7. The prosthetic fabric according to claim 5 , wherein a mass of the mixture coating the barbs ranges from 20% to 110% relative to a mass of the fabric.
8. The prosthetic fabric according to claim 5 , wherein a mass of the mixture coating the barbs ranges from 30% to 100% relative to a mass of the fabric.
9. The prosthetic fabric according to claim 5 , wherein a mass of the mixture coating the barbs ranges from 38% to 55% relative to a mass of the fabric.
10. The prosthetic fabric according to claim 1 , wherein portions of the face positioned between the barbs are free of the coating.
11. The prosthetic fabric according to claim 1 , wherein the barbs covered with the coating are configured to be temporarily entangled with one another while remaining easily separated by sliding over one another.
12. The prosthetic fabric according to claim 1 , wherein the fabric comprises a configuration for delivery in which the fabric is wound around on itself and the coated head portions of the barbs are temporarily entangled with one another, and the fabric further comprises a deployed configuration wherein the fabric is unwound and the coated head portions of the barbs are configured to disentangle by sliding over one another.
13. A process for covering a prosthetic fabric comprising an arrangement of yarns defining at least two faces, the prosthetic fabric comprising on at least one of the faces, one or more barbs that protrude outwards relative to the face, each barb including a head portion and a shaft portion, comprising the steps of:
preparing a composition including at least one water-soluble biocompatible material in a liquid state; and
applying a layer of the composition to a head portion of the one or more barbs, wherein the shaft portion of the one or more barbs remains uncoated.
14. The process according to claim 13 , wherein the applying step is carried out using a roll.
15. The process according to claim 13 , wherein the preparing step includes solubilizing the water-soluble biocompatible material in water, and optionally heating the composition to the melting point of the water-soluble biocompatible material.
16. The process according to claim 13 , wherein the preparing step includes heating the water-soluble biocompatible material alone, to a temperature above the melting point of the water-soluble material.
17. The process according to claim 13 , wherein the water-soluble biocompatible material comprises a mixture comprising a first polyethylene glycol having a molar mass of around 1,000 Da and a second polyethylene glycol having a molar mass different from 1,000 Da.
18. The process according to claim 13 , wherein the water-soluble biocompatible material comprises a mixture comprising a first polyethylene glycol having a molar mass of 1,000 Da and a second polyethylene glycol having a molar mass of 2,000 Da or 4,000 Da.
19. The process according to claim 17 , wherein a mass of the mixture applied to the barbs ranges from 20% to 110% relative to a mass of the fabric.
20. The process according to claim 17 , wherein a mass of the mixture applied to the barbs ranges from 30% to 100% relative to a mass of the fabric.
21. The process according to claim 17 , wherein a mass of the mixture applied to the barbs ranges from 38% to 55% relative to a mass of the fabric.
22. The process according to claim 13 , wherein the barbs including the layer are configured to be temporarily entangled with one another while remaining easily separated by sliding over one another.