Finger joint router jig
A router jig includes a router jig base having: (i) a first board guide that receives an end of a first board; (ii) a second board guide that receives an end of an aligned second board from an opposite side; and (iii) a router guide that receives an guides a finger joint tool of a hand router along a transverse direction to the first and second board guides to simultaneously impart finger joint grooves. A clamping mechanism selectively clamps the first and second boards respectively within the first and second board guides.
1. A router jig comprising:
a router jig base comprising:
a first board guide that receives an end of a first board from a first lateral side of the router jig base;
a second board guide that receives an end of an aligned second board from a second lateral side of the router jig base that is opposite to the first lateral side; and
a router guide that receives and guides a finger joint tool of a hand router along a transverse direction to the first and second board guides to simultaneously impart finger joint grooves to the first and second boards;
a first clamp that secures the first board in the first board guide; and
a second clamp that secures the second board in the second board guide,
wherein at least one of the first and second clamps comprises:
a clamping block slidably engaged to the router jig base to move into lateral contact with a corresponding one of the first and second boards; and
a clamping arm attached to the clamping block and vertically lockable to secure the corresponding one of the first and second boards.
2. A router jig of claim 1 , comprising:
a router jig base comprising:
a first board guide comprising a first baseplate that receives an end of a first board from a first lateral side of the router jig base;
a second board guide comprising a second baseplate that receives an end of an aligned second board from a second lateral side of the router jig base that is opposite to the first lateral side, wherein the first baseplate of the first board guide has a finger groove height difference with the second baseplate of the second board guide and the second board has an identical cross section as the first board; and
a router guide that receives and guides a finger joint tool of a hand router along a transverse direction to the first and second board guides to simultaneously impart finger joint grooves;
a first clamp that secures the first board in the first board guide; and
a second clamp that secures the second board in the first board guide.
3. The router jig of claim 2 , wherein the router guide comprises a fixed top guide in parallel with an adjustable top guide.
4. The router jig of claim 2 , wherein at least one of the first and second clamps comprises:
a clamping block slidably engaged to the router jig base to move into lateral contact with a corresponding one of the first and second boards; and
a clamping arm attached to the clamping block and vertically lockable to secure the corresponding one of the first and second boards.
5. The router jig of claim 2 , wherein the router jig base comprises a bottom protruding front member to abut an edge of a worktable.
6. A method of creating joints between a plurality of boards, comprising the steps of:
utilizing a router jig base having a first board guide that receives an end of a first board from a first lateral side of the router jig base; a second board guide that receives an end of an aligned second board from a second lateral side of the router jig base that is opposite to the first lateral side; and a router guide that receives and guides a finger joint tool of a hand router along a transverse direction to the first and second board guides to simultaneously impart finger joint grooves; a first clamp that secures the first board in the first board guide; and a second clamp that secures the second board in the second board guide;
securing a first board positioned adjacent to the first board guide by engaging the first adjustable clamp with the first board;
securing a second board positioned adjacent to the second board guide by engaging the second adjustable clamp;
moving a hand router along the length of the router guide that receives and guides a finger joint tool of the hand router along a transverse direction to the first and second board guides to simultaneously impart finger joint grooves.
7. The router jig of claim 2 , wherein:
the first baseplate is fixedly attached to the first board guide; and
the second baseplate is fixedly attached to the second board guide at the finger groove height difference from the first baseplate.
8. The router jig of claim 2 , wherein the first baseplate comprises a shim board of thickness that corresponds to specific dimension of the finger joints.
9. The router jig of claim 2 , further comprising an adjustment mechanism that raises one of the first and second baseplates relative to the other.
10. The router jib of claim 1 , wherein the first baseplate of the first board guide has a finger groove height difference with the second baseplate of the second board guide and the second board has an identical cross section as the first board.
11. The router jig of claim 1 , wherein the router guide comprises a fixed top guide in parallel with an adjustable top guide.
12. The router jig of claim 1 , wherein at least one of the first and second clamps comprises:
a clamping block slidably engaged to the router jig base to move into lateral contact with a corresponding one of the first and second boards; and
a clamping arm attached to the clamping block and vertically lockable to secure the corresponding one of the first and second boards.
13. The router jig of claim 1 , wherein the router jig base comprises a bottom protruding front member to abut an edge of a worktable.