IP Library › Granted Patent US 10,574,099
Granted Patent B2
US 10,574,099 · App. 15/474,769 · Granted Feb 25, 2020

Optimized stator tooth for electric motor/generator

Inventors: Wei Xu (Canton, MI); Zhichun Ma (Ann Arbor, MI); Shuzhen Liu (Novi, MI); Jiyao Wang (Canton, MI)
Assignee: Ford Global Technologies, LLC
H02K1/146H02K7/006H02K2213/03Y02T10/641
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Quick Facts
Patent No.
US 10,574,099
App. No.
15/474,769
Granted
Feb 25, 2020
Kind
B2
Abstract

An electric motor/generator includes a stator-core enclosing a rotor-core, which are each formed from stacked annular laminates. The stator-core laminates are configured to reduce vibration, and each have teeth extending radially inward from a root of an annular stator yoke/back-iron, to a flux-cap. Each tooth is formed to have opposite, lateral-edges spaced a distance-apart that changes between the root to the flux-cap, to establish a variable tooth-stiffness and a predetermined mechanical-resonance of the tooth. The opposite lateral-edges may each be configured with either a linear or a non-linear, curved edge-profile, and to have the variable tooth-stiffness and the lateral-edge distance-apart changing or decreasing between the root and the flux-cap. Each tooth may also have an edge-profile that is different from at least one adjacent tooth, and which is configured with a variable tooth-stiffness and a predetermined mechanical resonance that is different from the at least one adjacent tooth.

Claims (38)

1. An electric motor/generator, comprising:

an annular stator yoke lamination;

a plurality of teeth extending radially inward from a root of the annular stator yoke lamination to a flux-cap, the teeth defining interstitial slots therebetween; and

each tooth having opposite, lateral-edges spaced a distance-apart that changes between the root and the flux-cap, to establish a variable tooth-stiffness and a predetermined mechanical-resonance of the tooth.

2. The electric motor/generator of claim 1 , further comprising:

the opposite lateral-edges being symmetrical about a radial pitch-axis.

3. The electric motor/generator of claim 1 , further comprising:

the opposite lateral-edges being asymmetrical about a radial pitch-axis.

4. The electric motor/generator of claim 1 , further comprising:

the opposite lateral-edges each configured with a non-linear, curved edge-profile, and having the variable tooth-stiffness and the distance-apart decreasing between the root and the flux-cap.

5. The electric motor/generator of claim 1 , further comprising:

the opposite lateral-edges being non-parallel and each configured with a linear edge-profile having the variable tooth-stiffness and the distance-apart decreasing between the root and the flux-cap.

6. The electric motor/generator of claim 1 , further comprising:

each tooth having an edge-profile different from at least one adjacent tooth, and configured with a variable tooth-stiffness and a predetermined mechanical resonance that is different from the at least one adjacent tooth; and

the respective edge-profiles establishing a plurality of variable tooth-stiffnesses and a plurality of predetermined mechanical resonances.

7. The electric motor/generator of claim 1 , further comprising:

each tooth in the plurality having respective edge-profiles that alternate from tooth to tooth between two or more different edge-profiles.

8. The electric motor/generator of claim 1 , further comprising:

the plurality of teeth including two or more sub-groups of teeth, wherein each sub-group is configured such that each tooth in the sub-group has respective edge-profiles that alternate, from one sub-group to the next, between two or more different edge-profiles.

9. An electric motor/generator, comprising:

a rotor-core received within an annular stator-core;

a plurality of stacked stator laminates forming the annular stator-core, each laminate including a plurality of teeth extending radially inward from a back-iron to an air-gap surface of a flux-cap and defining interstitial slots therebetween; and

each tooth having opposite lateral-edges a distance-apart that varies from the back-iron to the flux-cap and which establishes a variable tooth-stiffness and a predetermined mechanical-resonance of the tooth.

10. The electric motor/generator of claim 9 , further comprising:

the opposite lateral-edges being symmetrical about a radial pitch-axis.

11. The electric motor/generator of claim 9 , further comprising:

the opposite lateral-edges being asymmetrical about a radial pitch-axis.

12. The electric motor/generator of claim 9 , further comprising:

the opposite lateral-edges each configured with a non-linear, curved edge-profile having the variable tooth-stiffness and the distance-apart decreasing between the back-iron and the flux-cap.

13. The electric motor/generator of claim 9 , further comprising:

the opposite lateral-edges each configured with a linear edge-profile having the variable tooth-stiffness and the distance-apart decreasing between the back-iron and the flux-cap.

14. The electric motor/generator of claim 9 , further comprising:

each tooth having an edge-profile different from at least one adjacent tooth, and configured with a variable tooth-stiffness and a predetermined mechanical resonance that is different from the at least one adjacent tooth; and

the respective edge-profiles establishing a plurality of variable tooth-stiffnesses and a plurality of predetermined mechanical resonances.

15. The electric motor/generator of claim 9 , further comprising:

each tooth in the plurality having respective edge-profiles that alternate from tooth to tooth between two or more different edge-profiles.

16. The electric motor/generator of claim 9 , further comprising:

the plurality of teeth including two or more sub-groups of teeth, wherein each sub-group is configured such that each tooth in the sub-group has respective edge-profiles that alternate, from one sub-group to the next, between two or more different edge-profiles.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2017
From: XU, WEI; MA, ZHICHUN; LIU, SHUZHEN; WANG, JIYAO
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 041802/0221 →
Continuity (1)
Related Publication 20180287436A1 · Oct 4, 2018
Cited By (2)
US 12,278,519 US 12,665,450