Downhole plunger with spring-biased pads
A plunger for a gas producing well having a production tubing string has a plunger body with a pad receiving profile defined by first and second pad retainers. A plurality of pads is engaged between the first and second pad retainers, which permit limited radial movement of the pads sufficient to contact an inner surface of the production tubing string. A sheet of resilient material, acting as a spring member, is positioned within the pad receiving profile and between the plurality of pads and the plunger body. The spring member defines an annular chamber between the spring member and the plunger body in fluid communication with the downhole end of the plunger body and provides an outward force to the pads. In use, the openings and pressure chamber allow for a pressure differential across the pads.
1. A plunger for a gas producing well having a production tubing string, the plunger comprising:
a plunger body having a pad receiving profile defined by a first pad retainer positioned toward a downhole end of the plunger body and a second pad retainer positioned toward a surface end of the plunger body;
a plurality of pads engaged between the first pad retainer and the second pad retainer, the first and second pad retainers permitting limited radial movement of the pads sufficient to contact an inner surface of the production tubing string, and each of the plurality of pads having a top engagement end that engages the second pad retainer and a bottom engagement end that engages the first pad retainer;
a spring member positioned within the pad receiving profile and between the plurality of pads and the plunger body, the spring member comprising a sheet of resilient material having opposed first and second side edges, and top and bottom edges connecting the first side edge and the second side edge, the sheet of resilient material being wrapped around the plunger body such that the first side edge of the resilient material overlaps the second side edge of the resilient material, the top edge of the sheet of resilient material being oriented toward the top engagement end of each of the plurality of pads and the bottom edge of the sheet of the resilient material being oriented toward to the bottom engagement end of each of the plurality of pads, the sheet of resilient material being biased such that the sheet of resilient material applies an outward force to the plurality of pads, the spring member defining an annular chamber between the plurality of pads and the plunger body; and
one or more flow channels in fluid communication with the annular chamber and the downhole end of the plunger body, wherein fluid flow through the annular chamber is restricted such that in use, downhole pressure is communicated to the annular chamber to create a pressure differential across the spring member such that the outward force applied by the sheet of resilient material to the plurality of pads is increased.
2. The plunger of claim 1 , wherein the sheet of resilient material comprises alignment tabs along a bottom edge, the alignment tabs engaging openings toward the downhole end of the plunger body, the openings being provided in at least one of the plurality of pads and the first pad retainer.
3. The plunger of claim 2 , wherein the openings engaged by the alignment tabs comprise the one or more flow channels.