Rolled fin spiral EGR cooler
A coiling heat exchanger, characterized by a heat exchanger spiral consisting of a liquid shield with fins, whereby neighboring coils of the spiral of the liquid shield are spaced apart from one another by the fins and connected to one another in a heat exchanging manner and that the liquid shield is perfused by liquid, whereby gas flows between the neighboring coils of the spiral of the liquid shield along the coiling axis.
1. A coiling heat exchanger comprising:
a heat exchanger spiral further comprising:
a liquid shield with fins, whereby neighboring coils of a spiral of the liquid shield are spaced apart by the fins and connected in a heat exchanging manner, wherein the liquid shield is perfused by a liquid, and wherein a gas flows between the neighboring coils of the spiral of the liquid shield along an axis of the coils; and
a sealing cap sealing an area of a central origin of the spiral not including the fins, the sealing cap preventing a short circuit flow through the area of the central origin.
2. The coiling heat exchanger according to claim 1 , wherein the liquid shield further comprises a top metal sheet and a bottom metal sheet, the top metal sheet and the bottom metal sheet attached to one another at least in edge areas.
3. The coiling heat exchanger according to claim 1 , wherein the fins are formed on only one side of the liquid shield.
4. The coiling heat exchanger according to claim 1 , wherein the fins are formed as finned sheet metal, wherein the finned sheet metal is connected in a heat conducting manner with at least one side of the liquid shield.
5. The coiling heat exchanger according to claim 1 , wherein the liquid shield further comprises a liquid inlet and a liquid outlet, wherein a liquid flow path is formed between the liquid inlet and the liquid outlet and progresses inwards in a spiral shape, and following a redirect, the liquid flow path once again flows outwards in a spiral shape.
6. The coiling heat exchanger according to claim 5 , wherein the liquid inlet and the liquid outlet are arranged on a first side of the liquid shield and a redirect area is arranged on a second side of the liquid shield, and wherein the liquid flow path is laid out in a neighboring manner and in an opposing direction.
7. The coiling heat exchanger according to claim 1 , wherein the liquid shield includes pre-punched areas on at least one side beyond a bending plane which creates a reserve length for a coiling of the heat exchanger spiral.
8. The coiling heat exchanger according to claim 1 , wherein the heat exchanger spiral is an Archimedes spiral that starts with the central origin.
9. The coiling heat exchanger according to claim 1 , wherein the coiling heat exchanger is an exhaust gas heat exchanger configured for use in an internal combustion engine for a motor vehicle.
10. A method for manufacture of a coiling heat exchanger comprising steps of:
coiling a rectangular liquid shield around a first side in a roll-up direction along the first side, wherein the first side of the liquid shield lays in a bending plane and a second side of the liquid shield lays beyond the bending plane, and the second side of the liquid shield is elongated and a reserve length of a pre-punched area is released by the coiling step; and
providing a sealing cap sealing an area of a central origin of a heat exchanger spiral created during the coiling step, the sealing cap preventing a short circuit flow through the area of the central origin of the coiling heat exchanger.