Nadic anhydride polymers and photosensitive compositions derived therefrom
Various vinyl addition polymers of nadic anhydride are disclosed. Examples of such polymers include copolymers and terpolymers of nadic anhydride with a wide variety of norbornene-type monomers. The nadic anhydride polymers are found to be useful in forming a wide variety of photosensitive compositions, both positive and negative, which are capable of forming high resolution imagable films exhibiting excellent dielectric properties (low-k) and thermal properties, and thus are useful in the fabrication of a variety of microelectronic and optoelectronic devices, among others.
1. A copolymer consisting of a first repeat unit which is derived from a monomer selected from the group consisting of:
3a,4,7,7a-tetrahydro-4,7-methanoisobenzofuran-1,3-dione (nadic anhydride); and
5-methyl-3a,4,7,7a-tetrahydro-4,7-methanoisobenzofuran-1,3-dione; and a second repeat unit which is derived from a monomer selected from the group consisting of:
2-(bicyclo[2.2.1]hept-5-en-2-ylmethoxy)ethyl acetate (NBCH 2 GlyOAc);
2-(bicyclo[2.2.1]hept-5-en-2-ylmethoxy)ethanol (NBCH 2 GlyOH);
trioxanonanenorbornene (NBTON);
tetraoxadodecanenorbomnene (NBTODD);
5-(3-methoxybutoxy)methyl-2-norbornene (NB-3-MBM);
5-(3-methoxypropoxy)methyl-2-norbornene (NB-3-MPM);
5-(2-(2-ethoxyethoxy)ethyl)bicyclo[2.2.1]hept-2-ene;
5-(2-(2-(2-propoxyethoxy)ethoxy)ethoxy)bicyclo[2.2.1]hept-2-ene;
2-(bicyclo[2.2.1]hept-5-en-2-ylmethyl)-1,1,1,3,3,3-hexafluoropropan-2-ol (HFANB);
4-(bicyclo[2.2.1]hept-5-en-2-yl)-1,1,1-trifluoro-2-(trifluoromethyl)butan-2-ol (HFACH 2 NB);
5-(bicyclo[2.2.1]hept-5-en-2-yl)-1,1,1-trifluoro-2-(trifluoromethyl)pentan-2-ol (HFACH 2 CH 2 NB);
2-((bicyclo[2.2.1]hept-5-en-2-ylmethoxy)methyl)-1,1,1,3,3,3-hexafluoropropan-2-ol; and
2-((2-(bicyclo[2.2.1]hept-5-en-2-ylmethoxy)ethoxy)methyl)-1,1,1,3,3,3-hexafluoropropan-2-ol (GlyHFIPNB).
2. A terpolymer consisting of a first repeat unit which is derived from a monomer selected from the group consisting of:
3a,4,7,7a-tetrahydro-4,7-methanoisobenzofuran-1,3-dione (nadic anhydride); and
5-methyl-3a,4,7,7a-tetrahydro-4,7-methanoisobenzofuran-1,3-dione;
and a second re eat unit which is derived from a monomer selected from the group consisting of:
2-(bicyclo[2.2.1]hept-5-en-2-ylmethoxy)ethyl acetate (NBCH 2 GlyOAc);
2-(bicyclo[2.2.1]hept-5-en-2-ylmethoxy)ethanol (NBCH 2 GlyOH);
trioxanonanenorbornene (NBTON);
tetraoxadodecanenorbornene (NBTODD);
5-(3-methoxybutoxy)methyl-2-norbornene (NB-3-MBM);
5-(3-methoxypropoxy)methyl-2-norbornene (NB3-MPM);
5-(2-(2-(2-propoxyethoxy)ethoxy)ethoxy)bicyclo[2.2.1]hept-2-ene;
2-(bicyclo[2.2.1]hept-5-en-2-ylmethyl)-1,1,1,3,3,3-hexafluoropropan-2-ol (HFANB);
4-(bicyclo[2.2.1]hept-5-en-2-yl)-1,1,1-trifluoro-2-(trifluoromethyl)butan-2-ol (HFACH 2 NB);
5-bicyclo[2.2.1]hept-5-en-2-yl)-1,1,1-trifluoro-2-(trifluoromethyl)pentan-2-ol (HFACH 2 CH 2 NB);
2-((bicyclo[2.2.1]hept-5-en-2-ylmethoxy)methyl)-1,1,1,3,3,3-hexafluoropropan-2-ol; and
2-((2-bicyclo[2.2.1]hept-5-en-2-ylmethoxy)ethoxy)methyl)-1,1,1,3,3,3-hexafluoropropan-2-ol (GlyHFIPNB); and
a third repeat unit which is derived from a monomer selected from the group consisting of:
bicyclo[2.2.1]hept-2-ene (NB);
5-methylbicyclo[2.2.1]hept-2-ene (MeNB);
5-ethylbicyclo[2.2.1]hept-2-ene (EtNB);
5-hexylbicyclo[2.2.1]hept-2-ene (HexNB);
5-octylbicyclo[2.2.1]hept-2-ene (OctNB);
5-decylbicyclo[2.2.1]hept-2-ene (DecNB);
5-(hex-5-en-1-yl)bicyclo[2.2.1]hept-2-ene (HexenylNB);
bicyclo[2.2.1]hept-5-en-2-ylmethanamine;
tert-butyl (bicyclo[2.2.1]hept-5-en-2-ylmethyl)carbamate;
tert-butyl 4-((bicyclo[2.2.1]hept-5-en-2-ylmethyl)amino)-4-oxobutanoate;
(E)-4-((bicyclo[2.2.1]hept-5-en-2-ylmethyl)amino)-2,3-di methyl-4-oxobut-2-enoic acid;
N-(bicyclo[2.2.1]hept-5-en-2-ylmethyl)-2,3,4,5,7-pentahydroxyheptanamide;
N-(bicyclo[2.2.1]hept-5-en-2-ylmethyl)-1,1,1-trifluoromethanesulfonamide;
1-(bicyclo[2.2.1]hept-5-en-2-ylmethyl)-3,4-dimethyl-1H-pyrrole-2,5-dione (MeDMMINB);
1-(3-(bicyclo[2.2.1]hept-5-en-2-yl)propyl)-3,4-dimethyl-1H-pyrrole-2,5-dione (PrDMMINB);
1-(4-(bicyclo[2.2.1]hept-5-en-2-yl)butyl)-3,4-dimethyl-1H-pyrrole-2,5-dione (BuDMMINB);
1-(6-(bicyclo[2.2.1]hept-5-en-2-yl)hexyl)-3,4-dimethyl-1H-pyrrole-2,5-dione (HexDMMINB);
bicyclo[2.2.1]hept-5-en-2-ylmethyl acetate (NBMeOAc);
2-((bicyclo[2.2.1]hept-5-en-2-ylmethoxy)methyl)oxirane (MGENB);
2-(bicyclo[2.2.1]hept-5-en-2-yl)oxirane;
2-(6-(bicyclo[2.2.1]hept-5-en-2-yl)hexyl)oxirane; and
5-phenethylbicyclo[2.2.1]hept-2-ene (PENB);
bicyclo[2.2.1]hept-5-ene-2-carboxylic acid;
N-(2,2,2-trifluoroacetyl)bicyclo[2.2.1]hept-5-ene-2-carboxamide;
2-(bicyclo[2.2.1]hept-5-en-2-yl)acetic acid (NBCH 2 CO 2 H);
3-(bicyclo[2.2.1]hept-5-en-2-yl)propanoic acid (NBCH 2 CH 2 CO 2 H);
ethyl 3-(bicyclo[2.2.1]hept-5-en-2-yl)propanoate;
tert-butyl 3-(bicyclo[2.2.1]hept-5-en-2-yl)propanoate;
4-(bicyclo[2.2.1]hept-5-en-2-yl)butanoic acid (NBCH 2 CH 2 CH 2 CO 2 H);
2-(bicyclo[2.2.1]hept-5-en-2-yl)-N-(2-hydroxyphenyl)acetamide;
3-(bicyclo[2.2.1]hept-5-en-2-yl)-N-(2-hydroxy henyl)propanamide;
4-(bicyclo[2.2.1]hept-5-en-2-yl)phenol;
4-(bicyclo[2.2.1]hept-5-en-2-ylmethyl)-2-methoxyphenol.
3. The copolymer of claim 1 which is selected from the group consisting of:
a copolymer of nadic anhydride and trioxanonanenorbornene;
a copolymer of nadic anhydride and tetraoxadodecanenorbornene;
a copolymer of nadic anhydride and 5-(3-methoxypropoxy)methyl-2-norbornene;
a copolymer of nadic anhydride and 5-(3-methoxybutoxy)methyl-2-norbornene;
a copolymer of nadic anhydride and 5-(2-(2-ethoxyethoxy)ethyl)bicyclo[2.2.1]hept-2-ene;
a copolymer of nadic anhydride and 2-(bicyclo[2.2.1]hept-5-en-2-ylmethyl)-1,1,3,3,3-hexafluoropropan-2-ol.
4. The terpolymer of claim 2 which is selected from the group consisting of:
a terpolymer of nadic anhydride, trioxanonanenorbornene and 5-(hex-5-en-1-yl)bicyclo[2.2.1]hept-2-ene;
a terpolymer of nadic anhydride, trioxanonanenorbornene and bicyclo[2.2.1]hept-5-en-2-ylmethyl acetate;
a terpolymer of nadic anhydride, trioxanonanenorbornene and 2-((2-(bicyclo[2.2.1]hept-5-en-2-ylmethoxy)ethoxy)methyl)-1,1,1,3,3,3-hexafluoropropan-2-ol.
5. A composition consisting of:
(i) a copolymer according to claim 1 which is selected from the group consisting of:
a copolymer of nadic anhydride and trioxanonanenorbornene;
a copolymer of nadic anhydride and tetraoxadodecanenorbornene;
a copolymer of nadic anhydride and 5-(3-methoxypropoxy)methyl-2-norbornene;
a copolymer of nadic anhydride and 5-(3-methoxybutoxy)methyl-2-norbornene;
a copolymer of nadic anhydride and 5-(2-(2-ethoxyethoxy)ethyl)bicyclo[2.2.1]hept-2-ene; and
a copolymer of nadic anhydride and 2-(bicyclo[2.2.1]hept-5-en-2-ylmethyl)-1,1,1,3,3,3-hexafluoropropan-2-ol;
(ii) a photo active compounds; and
(iii) a solvent.
6. A composition consisting of:
(i) a terpolymer according to claim 2 which is selected from the group consisting of:
a terpolymer of nadic anhydride, trioxanonanenorbornene and 5-(hex-5-en-1-yl)bicyclo[2.2.1]hept-2-ene;
a terpolymer of nadic anhydride, trioxanonanenorbornene and bicyclo[2.2.1]hept-5-en-2-ylmethyl acetate; and
a terpolymer of nadic anhydride, trioxanonanenorbornene and 2-((2-(bicyclo[2.2.1]hept-5-en-2-ylmethoxy)ethoxy)methyl)-1,1,1,3,3,3-hexafluoropropan-2-ol;
(ii) a photo active compound; and
(iii) a solvent.
7. The composition according to claim 5 , wherein said photoactive compound comprises a 1,2-naphthoquinonediazide-5-sulfonyl moiety and/or a 1,2-naphthoquinonediazide-4-sulfonyl moiety as represented by structural formulae (IVa) and (IVb), respectively:
or a sulfonyl benzoquinone diazide group represented by structural formula (IVc).
8. The composition according to claim 7 , wherein said photoactive compound is
wherein at least one of Q is a group of formula (IVa) or (IVb):
and the remaining Q is hydrogen.
9. The composition according to claim 5 , which further comprises one or more crosslinking agents selected from the group consisting of:
di-tert-butyl ((perfluoropropane-2,2-diyl)bis(6-hydroxy-2,1-phenylene))dicarbamate;
di-tert-butyl (propane-2,2-diylbis(6-hydroxy-2,1-phenylene))dicarbamate;
silicone modified epoxy resin;
2,2′-(((2-ethyl-2-((oxiran-2-ylmethoxy)methyl)propane-1,3-diyl)bis(oxy))bis(methylene))bis(oxirane);
bisphenol A epichlorohydrin based epoxy resin;
polypropylene glycol epichlorohydrin based epoxy resin;
bis(4-(oxiran-2-ylmethoxy)phenyl)methane;
glycidyl ether of para-tertiary butyl phenol (Heloxy 65);
polyethylene glycol diglycidyl ether (PEGDGE);
polypropylene glycol diglycidyl ether (PPGDGE);
and a mixture in any combination thereof.
10. The composition according to claim 5 , wherein said photoactive compound is a photoacid generator selected from the group consisting of:
tris(4-((4-acetylphenyl)thio)phenyl)sulfonium tetrakis(perfluorophenyl)borate;
(2-(4-methoxynaphthalen-1-yl)-2-oxoethyl)dimethylsulfonium tetrakis(perfluorophenyl)borate;
tris(4-((4-acetylphenyl)thio)phenyl)sulfonium tris((trifluoromethyl)sulfonyl)methanide;
(4-ethylphenyl)(4-isopropylphenyl)iodonium tetrakis(perfluorophenyl)borate;
di-(p-t-butylphenyl)iodonium tris(trifluoromethanesulfonyl)methanide;
and a mixture in any combination thereof.
11. A semiconductor device comprising a laminated semiconductor element where said lamination consists of a composition according to claim 5 .
12. A microelectronic or optoelectronic device comprising one or more of a redistribution layer (RDL) structure, a chip-stack structure or a CMOS image sensor dam structure, where said structures further comprise a composition according to claim 5 .
13. A film comprising the composition of claim 5 .
14. A method of forming a film for the fabrication of a microelectronic or optoelectronic device comprising:
coating a suitable substrate with a composition according to claim 5 to form a film;
patterning the film with a mask by exposing to a suitable radiation;
developing the film after exposure to form a photo-pattern; and
curing the film by heating to a suitable temperature.
15. A cured product obtained by curing the composition of claim 5 .
16. An optoelectronic or microelectronic device comprising the cured product of claim 15 .
17. The composition according to claim 6 , wherein said photoactive compound comprises a 1,2-naphthoquinonediazide-5-sulfonyl moiety and/or a 1,2-naphthoquinonediazide-4-sulfonyl moiety as represented by structural formulae (IVa) and (IVb), respectively:
or a sulfonyl benzoquinone diazide group represented by structural formula (IVc).
18. The composition according to claim 17 , wherein said photoactive compound is or
wherein at least one of Q is a group of formula (IVa) or (IVb):
and the remaining Q is hydrogen.
19. The composition according to claim 6 , which further comprises one or more crosslinking agents selected from the group consisting of:
di-tert-butyl ((perfluoropropane-2,2-diyl)bis(6-hydroxy-2,1-phenylene))dicarbamate;
di-tert-butyl (propane-2,2-diylbis(6-hydroxy-2,1-phenylene))dicarbamate;
silicone modified epoxy resin;
2,2′-(((2-ethyl-2-((oxiran-2-ylmethoxy)methyl)propane-1,3-diyl)bis(oxy))bis(methylene))bis(oxirane);
bisphenol A epichlorohydrin based epoxy resin;
polypropylene glycol epichlorohydrin based epoxy resin;
bis(4-(oxiran-2-ylmethoxy)phenyl)methane;
glycidyl ether of para-tertiary butyl phenol (Heloxy 65);
polyethylene glycol diglycidyl ether (PEGDGE);
polypropylene glycol diglycidyl ether (PPGDGE);
and a mixture in any combination thereof.
20. The composition according to claim 6 , wherein said photoactive compound is a photoacid generator selected from the group consisting of:
tris(4-((4-acetylphenyl)thio)phenyl)sulfonium tetrakis(perfluorophenyl)borate;
(2-(4-methoxynaphthalen-1-yl)-2-oxoethyl)dimethylsulfonium tetrakis(perfluorophenyl)borate;
tris(4-((4-acetylphenyl)thio)phenyl)sulfonium tris((trifluoromethyl)sulfonyl)methanide;
(4-ethylphenyl)(4-isopropylphenyl)iodonium tetrakis(perfluorophenyl)borate;
di-(p-t-butylphenyl)iodonium tris(trifluoromethanesulfonyl)methanide;
and a mixture in any combination thereof.