IP Library › Granted Patent US 10,596,027
Granted Patent B2
US 10,596,027 · App. 15/224,112 · Granted Mar 24, 2020

Apparatus for improved breathing

Inventors: W. Keith Thornton (Dallas, TX); Alastair Edwin McAuley (Warkworth, NZ)
Assignee: AirWay Technologies, LLC
A61F5/566A61M16/0057A61M16/0488A61M16/0605A61M16/0666A61M16/0683B29B13/02B29B13/08B29C65/562B29K2667/00B29L2031/753
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,596,027
App. No.
15/224,112
Granted
Mar 24, 2020
Kind
B2
Abstract

According to one embodiment, an apparatus for improved breathing is provided. The apparatus may include an improved oral appliance, an improved mask, an improved coupler to couple an oral appliance to a mask, and/or a combination of these improvements.

Claims (69)

1. An oral appliance comprising:

a lower frame configured to be positioned within a user's mouth, the lower frame comprising:

a left occlusal portion configured to be positioned proximate at least one of a left bicuspid or a left molar of a mandibular arch of the user but not proximate an incisor of the mandibular arch of the user;

a right occlusal portion configured to be positioned proximate at least one of a right bicuspid or a right molar of the mandibular arch of the user, wherein the left and right occlusal portions define an open space between the left occlusal portion and the right occlusal portion, the space configured to be positioned above the incisor of the mandibular arch of the user when the lower frame is positioned within the user's mouth; and

a flange coupled to the left occlusal portion and the right occlusal portion, the flange extending substantially perpendicular and mesial to the left and right occlusal portions;

a thermoplastic moldable tray coupled to the left occlusal portion, the right occlusal portion, and the flange such that the thermoplastic moldable tray extends beyond the flange in an inferior direction, the thermoplastic moldable tray comprising irradiated, cross-linked thermoplastic polymer not customized to any user's teeth, wherein the irradiated, cross-linked thermoplastic polymer softens to be moldable to a shape of a portion of the user's dental arch when the thermoplastic polymer is heated to 40 to 80 degrees Celsius; and

an adjustment mechanism coupled to the lower frame, the adjustment mechanism configured to adjust a forward position of the lower frame relative to an upper frame configured to be positioned proximate a maxillary arch of the user.

2. The oral appliance of claim 1 , wherein the thermoplastic moldable tray comprises polycaprolactone.

3. The oral appliance of claim 1 , wherein the lower frame comprises polycarbonate.

4. The oral appliance of claim 1 , wherein the space is configured to be positioned superior to one or more incisors of the mandibular arch.

5. The oral appliance of claim 1 , the upper frame comprises:

an upper left occlusal portion configured to be positioned proximate at least one of a left bicuspid or a left molar of the maxillary arch of the user; and

an upper right occlusal portion configured to be positioned proximate at least one of a right bicuspid or a right molar of the maxillary arch of the user.

6. The oral appliance of claim 1 , wherein the lower frame comprises:

a left flange portion coupled to the left occlusal portion such that the left flange portion is substantially perpendicular to the left occlusal portion and buccal to the thermoplastic moldable tray; and

a right flange portion coupled to the right occlusal portion such that the right flange portion is substantially perpendicular to the right occlusal portion and buccal to the thermoplastic moldable tray.

7. The oral appliance of claim 1 , wherein the thermoplastic moldable tray extends beyond a posterior edge of the left occlusal portion in a posterior direction and a posterior edge of the right occlusal portion in a posterior direction.

8. The oral appliance of claim 1 , wherein:

the left occlusal portion defines an aperture through which the thermoplastic moldable tray couples to the left occlusal portion; and

the right occlusal portion defines an aperture through which the thermoplastic moldable tray couples to the right occlusal portion.

9. The oral appliance of claim 1 , wherein:

the thermoplastic moldable tray is customizable to the user's teeth when heated to at least sixty degrees Celsius; and

the lower frame substantially maintains its shape when heated to one hundred degrees Celsius.

10. An oral appliance comprising:

a lower frame configured to be positioned within a user's mouth, the lower frame comprising:

a left occlusal portion configured to be positioned proximate at least one of a left bicuspid or a left molar of a mandibular arch of the user but not proximate an incisor of the mandibular arch of the user; and

a right occlusal portion configured to be positioned proximate at least one of a right bicuspid or a right molar of the mandibular arch of the user, wherein the left and right occlusal portions define an open space between the left occlusal portion and the right occlusal portion, the space configured to be positioned above the incisor of the mandibular arch of the user when the lower frame is positioned in the user's mouth;

a thermoplastic moldable tray coupled to the left occlusal portion and the right occlusal portion such that the thermoplastic moldable tray extends beyond a lingual edge of the left occlusal portion in a lingual direction and beyond a lingual edge of the right occlusal portion in a lingual direction, the thermoplastic moldable tray comprising irradiated, cross-linked thermoplastic polymer not customized to any user's teeth, wherein the irradiated, cross-linked thermoplastic polymer softens to be moldable to a shape of a portion of the user's dental arch when the thermoplastic polymer is heated to 40 to 80 degrees Celsius; and

an adjustment mechanism coupled to the lower frame, the adjustment mechanism configured to adjust a forward position of the lower frame relative to an upper frame configured to be positioned proximate a maxillary arch of the user.

11. The oral appliance of claim 10 , wherein:

the lower frame further comprises a flange coupled to the right occlusal portion and the left occlusal portion, the flange extending substantially perpendicular to the left and right occlusal portions and extending mesial to the left and right occlusal portions; and

the thermoplastic moldable tray is further coupled to the flange such that the thermoplastic moldable tray extends beyond the flange in an inferior direction.

12. The oral appliance of claim 10 , wherein the thermoplastic moldable tray comprises polycaprolactone.

13. The oral appliance of claim 10 , wherein the lower frame comprises polycarbonate.

14. The oral appliance of claim 10 , wherein the thermoplastic moldable tray is configured to extend beyond the flange in the inferior direction proximate an incisor of the mandibular arch of the user.

15. The oral appliance of claim 10 , wherein:

the thermoplastic moldable tray is customizable to the user's teeth when heated to at least sixty degrees Celsius; and

the lower frame substantially maintains its shape when heated to one hundred degrees Celsius.

16. An oral appliance comprising:

a lower frame configured to be positioned within a user's mouth, the lower frame comprising:

a left occlusal portion configured to be positioned proximate at least one of a left bicuspid or a left molar of a mandibular arch of the user but not proximate an incisor of the mandibular arch of the user;

a right occlusal portion configured to be positioned proximate at least one of a right bicuspid or a right molar of the mandibular arch of the user, the left and right occlusal portions define an open space between the left occlusal portion and the right occlusal portion, the space configured to be positioned above the incisor when the lower frame is positioned within the user's mouth; and

a flange coupled to the left and right occlusal portions, the flange extending substantially perpendicular and mesial to the left and right occlusal portions;

a thermoplastic moldable tray coupled to the left occlusal portion, the right occlusal portion, and the flange such that the thermoplastic moldable tray extends beyond the flange in an inferior direction and beyond a lingual edge of the left occlusal portion in a lingual direction and beyond a lingual edge of the right occlusal portion in a lingual direction, the thermoplastic moldable tray comprising irradiated, cross-linked thermoplastic polymer not customized to any user's teeth, wherein the irradiated, cross-linked thermoplastic polymer softens to be moldable to a shape of a portion of the user's dental arch when the thermoplastic polymer is heated to 40 to 80 degrees Celsius; and

an adjustment mechanism coupled to the lower frame, the adjustment mechanism configured to adjust a forward position of the lower frame relative to an upper frame configured to be positioned proximate a maxillary arch of the user.

17. The oral appliance of claim 16 , wherein the lower frame comprises polycarbonate.

18. The oral appliance of claim 16 , wherein the thermoplastic moldable tray extends beyond a posterior edge of the left occlusal portion in a posterior direction and a posterior edge of the right occlusal portion in a posterior direction.

19. An oral appliance comprising:

a lower frame configured to be positioned within a user's mouth, the lower frame comprising:

a left occlusal portion configured to be positioned proximate at least one of a left bicuspid or a left molar of a mandibular arch of the user but not proximate an incisor of the mandibular arch of the user;

a right occlusal portion configured to be positioned proximate at least one of a right bicuspid or a right molar of the mandibular arch of the user, wherein the left and right occlusal portions define an open space between the left occlusal portion and the right occlusal portion, the space configured to be positioned above the incisor of the mandibular arch of the user when the lower frame is positioned within the user's mouth;

a mesial flange portion coupled to the left and right occlusal portions, the mesial flange extending substantially perpendicular and mesial to the left and right occlusal portions;

a left flange portion coupled to the left occlusal portion such that the left flange portion is substantially perpendicular to the left occlusal portion and buccal to the thermoplastic moldable tray, the left flange portion and the mesial flange portion define a left space along the left occlusal portion that separates the left flange portion from the mesial flange portion; and

a right flange portion coupled to the right occlusal portion such that the right flange portion is substantially perpendicular to the right occlusal portion and buccal to the thermoplastic moldable tray, the right flange portion and the mesial flange portion define a right space along the right occlusal portion that separates the right flange portion from the mesial flange portion;

a thermoplastic moldable tray coupled to the left occlusal portion, the right occlusal portion, and the mesial flange portion such that the thermoplastic moldable tray extends beyond the mesial flange portion in an inferior direction, the thermoplastic moldable tray comprising irradiated, cross-linked thermoplastic polymer not customized to any user's teeth, wherein the irradiated, cross-linked thermoplastic polymer softens to be moldable to a shape of a portion of the user's dental arch when the thermoplastic polymer is heated to 40 to 80 degrees Celsius; and

an adjustment mechanism coupled to the lower frame, the adjustment mechanism configured to adjust a forward position of the lower frame relative to an upper frame configured to be positioned proximate a maxillary arch of the user.

20. The oral appliance of claim 19 , wherein the thermoplastic moldable tray comprises polycaprolactone.

21. The oral appliance of claim 19 , wherein the lower frame comprises polycarbonate.

22. The oral appliance of claim 19 , wherein the space is configured to be positioned superior to one or more incisors of the mandibular arch.

23. The oral appliance of claim 19 , the upper frame comprises:

an upper left occlusal portion configured to be positioned proximate at least one of a left bicuspid or a left molar of the maxillary arch of the user; and

an upper right occlusal portion configured to be positioned proximate at least one of a right bicuspid or a right molar of the maxillary arch of the user.

24. The oral appliance of claim 19 , wherein the thermoplastic moldable tray extends beyond a posterior edge of the left occlusal portion in a posterior direction and a posterior edge of the right occlusal portion in a posterior direction.

25. The oral appliance of claim 19 , wherein:

the left occlusal portion defines an aperture through which the thermoplastic moldable tray couples to the left occlusal portion; and

the right occlusal portion defines an aperture through which the thermoplastic moldable tray couples to the right occlusal portion.

26. The oral appliance of claim 19 , wherein:

the thermoplastic moldable tray is customizable to the user's teeth when heated to at least sixty degrees Celsius; and

the lower frame substantially maintains its shape when heated to one hundred degrees Celsius.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S NAME PREVIOUSLY RECORDED ON REEL 039801 FRAME 0538. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 4, 2017
From: THORNTON, W. KEITH; MCAULEY, ALASTAIR EDWIN
To: AIRWAY TECHNOLOGIES, LLC.
Reel/Frame 041245/0504 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2016
From: THORNTON, W. KEITH; MCAULEY, ALASTAIR EDWIN
To: AIRWAY TECHNOLOGIES
Reel/Frame 039801/0538 →
Continuity (5)
Continuation 14009821
Continuation 13080050 · Apr 5, 2011
Continuation 13080103 · Apr 5, 2011
Continuation 13080167 · Apr 5, 2011
Related Publication 20160331577A1 · Nov 17, 2016
Cited By (2)
US 12,636,181 US 12,661,252