Capacitively coupled conveyer measuring system
A conveyor and a sensing system for sensing various conditions on an advancing conveying bodies of a conveyor. The conveyor includes an array of sensing elements embedded in the conveying bodies to measure belt conditions. The sensing elements form parts of passive resonant circuits that each include a capacitor and an inductive coil. The capacitor or the inductive coil can be a sensing element. Measuring circuits external to the belt are inductively or capacitively coupled to the resonant circuits in the conveying bodies as they pass closely by. The sensing elements change the resonant frequency of their resonant circuits as a function of the sensed conditions. Frequency detectors in the measuring circuits measure that frequency change and convert it into a functionally related value used to determine a conveyor condition. Exemplary conditions include temperature, pressure, humidity, spillage, and product weight.
1. A conveyor measuring system comprising:
a conveyor including:
a plurality of article-carrying conveying bodies advanceable in a conveying direction;
a plurality of deflection sensors disposed at sensor positions in the conveying bodies, wherein each of the deflection sensors senses deflection of the conveying body; and
a plurality of couplers, each connected to an associated one of the deflection sensors;
wherein each of the couplers includes a first plate and a second plate both connected in series with the associated deflection sensor;
at least one stationary measurement circuit external to the conveying bodies and including:
a stationary coupler coupling the at least one stationary measurement circuit to the plurality of deflection sensors in the conveying bodies without contact as the associated couplers in the conveying bodies pass close to the stationary coupler;
wherein the stationary coupler includes a first plate forming a first coupling capacitor with the first plates of the couplers and a second plate forming a second coupling capacitor with the second plates of the couplers as the couplers pass close to the stationary coupler;
wherein the at least one stationary measurement circuit measures the deflection of the conveying bodies sensed by each of the deflection sensors.
2. A conveyor measuring system comprising:
a conveyor including:
a plurality of article-carrying conveying bodies advanceable in a conveying direction;
a plurality of deflection sensors disposed at sensor positions in the conveying bodies, wherein each of the deflection sensors senses deflection of the conveying body; and
a plurality of couplers, each connected to an associated one of the deflection sensors;
at least one stationary measurement circuit external to the conveying bodies and including:
a stationary coupler coupling the at least one stationary measurement circuit to the plurality of deflection sensors in the conveying bodies without contact as the associated couplers in the conveying bodies pass close to the stationary coupler;
wherein the at least one stationary measurement circuit measures the deflection of the conveying bodies sensed by each of the deflection sensors;
wherein each of the deflection sensors comprises a variable capacitor whose capacitance varies with deflection of the conveying body;
wherein the coupler associated with the variable capacitor includes a first plate and a second plate both connected in series with the variable capacitor;
wherein the stationary coupler includes a first plate forming a first coupling capacitor with the first plate of the coupler associated with the variable capacitor and a grounded second plate forming a second coupling capacitor with the second plate of the coupler associated with the variable capacitor;
wherein the at least one stationary measuring circuit includes:
an oscillator producing an ac drive waveform;
a resistor connected to the first plate of the first coupling capacitor in series with the oscillator, the second coupling capacitor, and the variable capacitor;
a rectifier connected to the junction of the resistor and the first coupling capacitor to rectify the ac voltage at the junction;
a lowpass filter connected to the rectifier to produce a dc voltage whose amplitude varies inversely with the capacitance of the variable capacitor.
3. A conveyor measuring system as in claim 2 wherein the oscillator produces an ac drive waveform that is a sinusoidal wave, a triangular wave, or a square wave.
4. A conveyor measuring system comprising:
a conveyor including:
a plurality of article-carrying conveying bodies advanceable in a conveying direction;
a plurality of variable capacitors disposed at sensor positions in the conveying bodies, wherein the capacitance of each of the variable capacitors is changed by a condition affecting the conveying body; and
a first plate and a second plate connected in series with each of the variable capacitors;
at least one stationary measurement circuit external to the conveying bodies and including:
a first stationary plate forming a first coupling capacitor with the first plate in the conveying bodies and a grounded second stationary plate forming a second coupling capacitor with the second plate in the conveying bodies as the sensor position in the conveying bodies passes close to the stationary measurement circuit;
an oscillator producing an ac drive waveform;
a resistor connected to the first stationary plate of the first coupling capacitor in series with the oscillator, the second coupling capacitor, and the variable capacitor;
a rectifier connected to the junction of the resistor and the first coupling capacitor to rectify the ac voltage at the junction;
a lowpass filter connected to the rectifier to produce a dc voltage whose amplitude varies inversely with the capacitance of the variable capacitor.