Extrusion seal devices and methods

1. An extruder comprising:

a barrel having a barrel width structured to contain and pass an extrudable material;

a piston assembly including a handle connected to a piston, the piston structured to fit at least partially within the barrel, wherein the piston assembly enables a user to push the extrudable material through the barrel by applying force to the handle; and

a seal device disposed within the barrel adjacent to the piston and between the extrudable material and the piston, wherein the seal device comprises:

a body including a first end and an opposing second end that define a height of the body, a side surface extending between the first end and the second end, and defining a first width of the body, wherein the first end is substantially parallel to the second end, the second end defines a substantially planar surface extending across the first width, and wherein the body comprises a substantially firm material, and

a lip extending radially from the body at or near the second end to define an edge, the edge defining a second width, wherein the edge has a radius and the second width is greater than the first width, wherein the lip comprises a resilient material, and

wherein the body supports the lip enabling the edge of the lip to flex, wherein the second width is nearly the same as the barrel width, and the body is releasably coupled with the piston such that the seal device is released from the piston when sufficient force is applied to the piston in a direction away from the seal device.

2. The extruder of claim 1 , the device further comprising a fastener affixed to the first end at or near a centroid defined by the first end, the fastener structured to releasably attach the body of the seal device to the piston and to release the seal device from the piston when the sufficient force is applied to the piston in the direction away from the seal device.

3. The extruder of claim 1 , the device further comprising a filet between the body and the lip.

4. The extruder of claim 1 , wherein the barrel, the body and the lip have circular cross-sections.

5. The extruder of claim 1 , wherein the sufficient force is applied by the handle of the piston system.

6. The extruder of claim 1 , the extruder further comprising:

a cap structured to reversibly attach to an end of the barrel and to secure an extrusion die at the end; and

at least one spacer ring disposed between the end of the barrel and the cap, wherein the at one spacer ring is structured and sized to fill a gap formed between the end of the barrel and a bottom surface of the cap and prevent extrudable material from leaking into such gap.

7. The extruder of claim 6 , wherein the at least one spacer ring includes opposing protrusions and grooves configured to engage one another such that multiple spacer rings are aligned when stacked one to another with the protrusion of one spacer ring engaging the groove of an adjacent spacer ring.

8. A method of extruding material comprising:

providing an extruder, the extruder comprising:

a barrel having a barrel width structured to contain and pass an extrudable material;

a piston assembly including a handle connected to a piston, the piston structured to fit at least partially within the barrel, wherein the piston assembly enables a user to push the extrudable material through the barrel by applying force to the handle; and

a seal device disposed within the barrel adjacent to the piston and between the extrudable material and the piston, wherein the seal device comprises:

a body including a first end and an opposing second end that define a height of the body, a side surface extending between the first end and the second end, and defining a first width of the body, wherein the first end is substantially parallel to the second end, the second end defines a substantially planar surface extending across the first width, and wherein the body comprises a substantially firm material, and

a lip extending radially from the body at or near the second end to define an edge, the edge defining a second width, wherein the edge has a radius and the second width is greater than the first width, wherein the lip comprises a resilient material, and

wherein the body supports the lip enabling the edge of the lip to flex, wherein the second width is nearly the same as the barrel width, and the body is releasably coupled with the piston such that the seal device is released from the piston when sufficient force is applied to the piston in a direction away from the seal device;

placing material in a feed end of the barrel of the extruder, wherein the barrel has an extrusion end opposite the feed end;

placing the seal device in the feed end of the barrel adjacent the material such that the seal device is behind the material relative to the extrusion end;

placing the piston of the piston system at least partially within the barrel adjacent the seal device such that the piston is behind the seal device relative to the extrusion end; and

applying a force to the handle to extrude the material from the extrusion end of the barrel through a die disposed at the extrusion end via the seal device via the piston.

9. The method of claim 8 , the method further comprising:

placing one or more spacer rings adjacent the extrusion end of the barrel; and

attaching a cap to the barrel at or near the extrusion end such that the one or more spacer rings are retained between the extrusion end of the barrel and the cap.

10. The method of claim 9 , the method further comprising:

after applying a force to the handle to extrude the material from the extrusion end of the barrel, removing the cap and the die; and

applying force to the handle to push remaining material from the barrel.