IP Library › Granted Patent US 10,600,942
Granted Patent B2
US 10,600,942 · App. 16/218,292 · Granted Mar 24, 2020

Light emitting device and method for producing the same

Inventors: Suguru Beppu (Anan, JP); Yoichi Bando (Anan, JP); Hiroto Tamaki (Anan, JP); Takuya Nakabayashi (Tokushima, JP)
Assignee: NICHIA CORPORATION
H01L33/60H01L21/3213H01L33/50H01L2224/73253H01L2933/0033H01L2933/0041H01L2933/0058
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Quick Facts
Patent No.
US 10,600,942
App. No.
16/218,292
Granted
Mar 24, 2020
Kind
B2
Abstract

A light emitting device includes a semiconductor light emitting element; and a light reflective member having a multilayer structure and covering the side faces of the semiconductor light emitting element. The light reflective member includes: a first layer disposed on an inner, semiconductor light emitting element side, the first layer comprising a light-transmissive resin containing a light reflective substance, and a second layer disposed in contact with an outer side of the first layer, the second layer comprising a light-transmissive resin containing the light reflective substance at a lower content than that of the first layer.

Claims (53)

1. A method of manufacturing a light emitting device, the method comprising:

providing a structure comprising:

a substrate that includes a first wiring electrode and a second wiring electrode located at an upper surface of the substrate,

a light emitting element mounted on the upper surface of the substrate,

a wavelength conversion member disposed on or above an upper surface of the light emitting element,

a light-transmissive member disposed on an upper surface of the wavelength conversion member, and

a light reflective member that includes:

a portion disposed on each side surface of the light emitting element, the wavelength conversion member, and the light-transmissive member, and

a portion disposed on an upper surface of the light-transmissive member;

removing a portion of the light-transmissive member and the portion of the light reflective member that is disposed on the upper surface of the light-transmissive member so that the light-transmissive member is exposed from the light reflective member as viewed from an upper side of the structure.

2. The method of manufacturing a light emitting device according to claim 1 , wherein, after removing said portion of the light reflective member, a thickness of the light-transmissive member is less than a thickness of the wavelength conversion member.

3. The method of manufacturing a light emitting device according to claim 1 , wherein, after the removing step, an upper surface of the light reflective member is coplanar with the upper surface of the light-transmissive member.

4. The method of manufacturing a light emitting device according to claim 1 , wherein the light reflective member includes silicone resin and TiO 2 .

5. The method of manufacturing a light emitting device according to claim 1 , wherein the wavelength conversion member includes a phosphor adapted to emit red light and a phosphor adapted to emit green light.

6. The method of manufacturing a light emitting device according to claim 5 , wherein the phosphor adapted to emit red light is a KSF-based phosphor, and the phosphor adapted to emit green light is a β-SiAlON-based phosphor.

7. The method of manufacturing a light emitting device according to claim 1 , wherein an additional light-transmissive member is located between the light emitting element and the wavelength conversion member.

8. The method of manufacturing a light emitting device according to claim 7 , wherein the additional light-transmissive member covers the upper surface of the light emitting element and a portion of a side surface of the light emitting element.

9. The method of manufacturing a light emitting device according to claim 1 , wherein a side surface of the light-transmissive member is flush with a side surface of the wavelength conversion member.

10. A method of manufacturing a light emitting device, the method comprising:

providing a structure comprising:

a substrate that includes a first wiring electrode and a second wiring electrode located at an upper surface of the substrate,

a light emitting element mounted on the upper surface of the substrate,

a wavelength conversion member disposed on or above an upper surface of the light emitting element,

a light-transmissive member disposed on an upper surface of the wavelength conversion member, and

a light reflective member that includes:

a portion disposed on each side surface of the light emitting element, the wavelength conversion member, and the light-transmissive member, and

a portion disposed on an upper surface of the light-transmissive member;

removing the portion of the light reflective member that is disposed on the upper surface of the light-transmissive member so that the light-transmissive member is exposed from the light reflective member as viewed from an upper side of the structure,

wherein, after removing said portion of the light reflective member, a thickness of the light-transmissive member is less than a thickness of the wavelength conversion member.

11. The method of manufacturing a light emitting device according to claim 10 , wherein, after the removing step, an upper surface of the light reflective member is coplanar with the upper surface of the light-transmissive member.

12. The method of manufacturing a light emitting device according to claim 10 , wherein the light reflective member includes silicone resin and TiO 2 .

13. The method of manufacturing a light emitting device according to claim 10 , wherein the wavelength conversion member includes a phosphor adapted to emit red light and a phosphor adapted to emit green light.

14. The method of manufacturing a light emitting device according to claim 13 , wherein the phosphor adapted to emit red light is a KSF-based phosphor, and the phosphor adapted to emit green light is a 0-SiAlON-based phosphor.

15. The method of manufacturing a light emitting device according to claim 10 , wherein an additional light-transmissive member is located between the light emitting element and the wavelength conversion member.

16. The method of manufacturing a light emitting device according to claim 15 , wherein the additional light-transmissive member covers the upper surface of the light emitting element and a portion of a side surface of the light emitting element.

17. The method of manufacturing a light emitting device according to claim 10 , wherein a side surface of the light-transmissive member is flush with a side surface of the wavelength conversion member.

18. A method of manufacturing a light emitting device, the method comprising:

providing a structure comprising:

a substrate that includes a first wiring electrode and a second wiring electrode located at an upper surface of the substrate,

a light emitting element mounted on the upper surface of the substrate,

a wavelength conversion member disposed on or above an upper surface of the light emitting element,

a light-transmissive member disposed on an upper surface of the wavelength conversion member, and

a light reflective member that includes:

a portion disposed on each side surface of the light emitting element, the wavelength conversion member, and the light-transmissive member, and

a portion disposed on an upper surface of the light-transmissive member;

removing the portion of the light reflective member that is disposed on the upper surface of the light-transmissive member so that the light-transmissive member is exposed from the light reflective member as viewed from an upper side of the structure,

wherein an additional light-transmissive member is located between the light emitting element and the wavelength conversion member, and

wherein the additional light-transmissive member covers the upper surface of the light emitting element and a portion of a side surface of the light emitting element.

19. The method of manufacturing a light emitting device according to claim 18 , wherein, after the removing step, an upper surface of the light reflective member is coplanar with the upper surface of the light-transmissive member.

20. The method of manufacturing a light emitting device according to claim 18 , wherein the light reflective member includes silicone resin and TiO 2 .

21. The method of manufacturing a light emitting device according to claim 18 , wherein the wavelength conversion member includes a phosphor adapted to emit red light and a phosphor adapted to emit green light.

22. The method of manufacturing a light emitting device according to claim 21 , wherein the phosphor adapted to emit red light is a KSF-based phosphor, and the phosphor adapted to emit green light is a β-SiAlON-based phosphor.

23. The method of manufacturing a light emitting device according to claim 18 , wherein a side surface of the light-transmissive member is flush with a side surface of the wavelength conversion member.

Priority Claims (1)
JP 2014-197340 · Sep 26, 2014 · national
Continuity (4)
Continuation 15879812 · Jan 25, 2018
Continuation 15495822 · Apr 24, 2017
Division 14866317 · Sep 25, 2015
Related Publication 20190140152A1 · May 9, 2019
Cited By (1)
US 12,622,099