IP Library Granted Patent US 10,604,411
Granted Patent B2
US 10,604,411 · App. 15/748,771 · Granted Mar 31, 2020

Method for producing silica sol

Inventors: Keiji Ashitaka (Kiyosu, JP); Masaaki Ito (Kiyosu, JP); Jun Shinoda (Kiyosu, JP)
Assignee: FUJIMI INCORPORATED
C01B33/145B01J13/0026C08L83/04
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Quick Facts
Patent No.
US 10,604,411
App. No.
15/748,771
Granted
Mar 31, 2020
Kind
B2
Abstract

[Problem] Provided is a method for producing a silica sol capable of providing consistent production of the silica sol having a uniform particle size of silica particles in any particle size of the silica particles. [Solution] A method for producing a silica sol is a method including a step of mixing liquid (A) containing an alkaline catalyst, water, and a first organic solvent with liquid (B) containing an alkoxysilane or its condensate and a second organic solvent, and liquid (C1) having a pH of 5.0 or higher and lower than 8.0 and containing water or liquid (C2) containing water and being free of an alkaline catalyst to make a reaction liquid.

Claims (16)

1. A method for producing a silica sol, comprising a step of mixing

liquid (A) containing an alkaline catalyst, water and a first organic solvent with

liquid (B) containing an alkoxysilane or its condensate and a second organic solvent, and

liquid (C1) having a pH of 5.0 or higher and lower than 8.0 and containing water to make a reaction liquid.

2. A method for producing a silica sol, comprising a step of mixing

liquid (A) containing an alkaline catalyst, water and a first organic solvent with

liquid (B) containing an alkoxysilane or its condensate and a second organic solvent, and

liquid (C2) containing water and being free of an alkaline catalyst to make a reaction liquid.

3. The method for producing a silica sol according to claim 1 , wherein the liquid (C1) is free of an alkaline catalyst.

4. The method for producing a silica sol according to claim 1 , wherein a molar ratio of an alkoxysilane, water, an alkaline catalyst, and a first and a second organic solvents in the reaction liquid is (alkoxysilane):(water):(alkaline catalyst):(first and second organic solvents)=(1.0):(2.0 to 12.0):(0.1 to 1.0):(2.0 to 20.0).

5. The method for producing a silica sol according to claim 1 , wherein a molar ratio of a condensate of an alkoxysilane, water, an alkaline catalyst, and a first and a second organic solvents in the reaction liquid is, when the condensate is N-mer of the alkoxysilane (N represents an integer of 2 or more), (condensate of alkoxysilane): (water):(alkaline catalyst):(first and second organic solvents) =(1.0):(2.0×N to 12.0×N): (0.1 to 1.0):(2.0 to 20.0).

6. The method for producing a silica sol according to claim 1 , wherein temperatures of the liquid (A), the liquid (B), and the liquid (C1) or the liquid (C2) are each independently 0 to 70° C.

7. The method for producing a silica sol according to claim 1 , wherein the alkoxysilane is tetramethoxysilane.

8. The method for producing a silica sol according to claim 1 , wherein the alkaline catalyst is at least one of ammonia and an ammonium salt.

9. The method for producing a silica sol according to claim 8 , wherein the alkaline catalyst is ammonia.

10. The method for producing a silica sol according to claim 1 , wherein the first and second organic solvents are methanol.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2018
From: ASHITAKA, KEIJI; ITO, MASAAKI; SHINODA, JUN
To: FUJIMI INCORPORATED
Reel/Frame 044767/0730 →
Priority Claims (1)
JP 2015-152705 · Jul 31, 2015 · national
Continuity (1)
Related Publication 20190010059A1 · Jan 10, 2019