IP Library › Granted Patent US 10,611,246
Granted Patent B2
US 10,611,246 · App. 15/472,399 · Granted Apr 7, 2020

Gate driver with temperature compensated turn-off

Inventors: Yan Zhou (Canton, MI); Lihua Chen (Farmington Hills, MI); Shuitao Yang (Dearborn Heights, MI); Fan Xu (Novi, MI); Mohammed Khorshed Alam (Canton, MI); Baoming Ge (Okemos, MI)
Assignee: Ford Global Technologies, LLC
B60L3/04B60L53/14B60L2210/14B60L2210/40Y02T10/7005Y02T10/7241Y10S903/904
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Quick Facts
Patent No.
US 10,611,246
App. No.
15/472,399
Granted
Apr 7, 2020
Kind
B2
Abstract

A vehicle powertrain includes a monolithically integrated load switch, mirror switch, and temperature array, and a gate driver. The gate driver includes a first comparator configured to filter a current level of the mirror switch, and a second comparator configured to provide a reference to the first comparator based on temperature array output such that a gate discharge rate of the switch, enabled by the first comparator, varies proportionally with a temperature adjusted filtered current level.

Claims (34)

1. A vehicle powertrain comprising:

a monolithically integrated load switch, mirror switch, and temperature array;

an off-resistor connected to the load switch;

a fast turn-off structure configured to connect in parallel with the off-resistor to provide a fast gate discharge path; and

a gate driver including

a first comparator coupled to the fast turn-off structure and configured to filter a current level of the mirror switch, and

a second comparator configured to provide a reference to the first comparator based on temperature array output such that a gate discharge rate of the load switch, enabled by the first comparator and at least one of the off-resistor and the fast turn-off structure, varies proportionally with a temperature adjusted filtered current level.

2. The vehicle powertrain of claim 1 , wherein the load switch and the mirror switch are Metal Oxide Semiconductor Field Effect Transistors (MOSFETs) or Insulated Gate Bipolar Junction Transistors (IGBTs).

3. The vehicle powertrain of claim 1 , wherein the rate of discharge is proportional to a change in the filtered current level.

4. The vehicle powertrain of claim 1 wherein the load switch is in a DC-AC converter and configured to flow a current in an electric machine proportional to the current level of the mirror switch, and the filter is over a window that is greater than a predetermined shut-off time.

5. The vehicle powertrain of claim 1 , wherein the load switch is in a DC-DC converter and configured to flow a current in a boost inductor configured to increase a battery voltage to drive an electric machine, and the filter is over a window that is greater than a predetermined shut-off time.

6. A method of controlling a switch comprising:

filtering a mirror current indicative of a current flow through the switch;

varying a reference voltage proportionally with a junction temperature of the switch; and

varying a discharge rate of a gate of the switch based on an open loop comparison of the filtered mirror current with the varied reference voltage such that the discharge rate decreases upon reaching a breakdown threshold of the switch.

7. The method of claim 6 , wherein the switch is a Metal Oxide Semiconductor Field Effect Transistor (MOSFET) or an Insulated Gate Bipolar Junction Transistor (IGBT).

8. The method of claim 6 , wherein the breakdown threshold is associated with a breakdown voltage of the switch.

9. The method of claim 6 , wherein the discharge rate is varied proportionally to a change in the filtered mirror current.

10. The vehicle powertrain of claim 1 , further comprising:

a control switch connected between the first comparator and the fast turn-off structure and configured to enable the fast gate discharge path in response to the temperature adjusted filtered current level being less than a threshold value.

11. The vehicle powertrain of claim 10 , wherein the fast turn-off structure further comprises a series switch and a fast turn-off resistor.

12. The vehicle powertrain of claim 11 , wherein closing the series switch adds resistance from the fast turn-off resistor in parallel with the off-resistor thereby increasing the gate discharge rate, and opening the series switch removes the resistance from the fast turn-off resistor thereby decreasing the gate discharge rate.

13. The vehicle powertrain of claim 12 wherein the output of the first comparator is inversely proportional to a difference between an output of the temperature array an output of the second comparator.

14. The vehicle powertrain of claim 12 further comprising at least one of a resistor and a capacitor connected between the load switch and the first comparator for filtering the current signal of the mirror switch.

15. A vehicle powertrain comprising:

a gate drive circuit having an on-resistor and an off-resistor;

an insulated-gate bipolar transistor (IGBT), including signal gate, a mirror output, and a temperature array;

a turn-off structure having a fast turn-off resistor and a series switch, wherein closing the series switch adds resistance from the fast turn-off resistor to the gate drive circuit, parallel to the off-resistor thereby increasing a discharge rate of the signal gate, and wherein opening the series switch removes resistance from the fast turn-off resistor from the gate drive circuit thereby decreasing a discharge rate of the signal gate;

a second comparator capable of receiving a temperature voltage from the temperature array; and

a first comparator capable of receiving a temperature compensated voltage signal from the second comparator and receiving a filtered current level from the mirror output; and

a control switch configured to close or open the series switch based on the output of the first comparator.

16. The vehicle powertrain of claim 15 wherein the IGBT is in a DC-AC converter and configured to flow a current in an electric machine proportional to the current level of the IGBT, and the filter is over a window that is greater than a predetermined shut-off time.

17. The vehicle powertrain of claim 15 wherein the output of the first comparator is inversely proportional to a difference between the output of the temperature array and the output of the second comparator.

18. The vehicle powertrain of claim 15 further comprising a resistor/capacitor filter disposed between the IGBT and the first comparator for filtering the current signal of the mirror output.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2017
From: ZHOU, YAN; CHEN, LIHUA; YANG, SHUITAO; XU, FAN; ALAM, MOHAMMED KHORSHED; GE, BAOMING
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 041801/0017 →
Continuity (1)
Related Publication 20180281600A1 · Oct 4, 2018
Cited By (2)
US 12,592,555 US 12,730,012