IP Library › Granted Patent US 10,622,129
Granted Patent B2
US 10,622,129 · App. 15/638,100 · Granted Apr 14, 2020

Magnetic material and electronic component

Inventors: Yoko Orimo (Takasaki, JP); Xinyu Li (Takasaki, JP); Shinsuke Takeoka (Takasaki, JP); Chengli He (Takasaki, JP); Kenji Otake (Takasaki, JP)
Assignee: TAIYO YUDEN CO., LTD.
H01F1/342C01B33/12C01G37/02C22C38/02C22C38/18H01F10/265
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Quick Facts
Patent No.
US 10,622,129
App. No.
15/638,100
Granted
Apr 14, 2020
Kind
B2
Abstract

A magnetic material has: multiple soft magnetic alloy grains that contain Fe, element L (where element L is Si, Zr, or Ti), and element M (where element M is not Si, Zr, or Ti, and oxidizes more easily than Fe); a first oxide film that contains element L and covers each of the multiple soft magnetic alloy grains; a second oxide film that contains element M and covers the first oxide film; a third oxide film that contains element L and covers the second oxide film; a fourth oxide film that contains Fe and covers the third oxide film; and bonds that are constituted by parts of the fourth oxide film and that bond the multiple soft magnetic alloy grains together.

Claims (29)

1. A magnetic material, comprising:

multiple soft magnetic alloy grains that contain Fe, element L (where element L is Si, Zr, or Ti), and element M (where element M is not Si, Zr, or Ti, and oxidizes more easily than Fe);

a first oxide film that contains element L and covers each of the multiple soft magnetic alloy grains;

a second oxide film that contains element M and covers the first oxide film;

a third oxide film that contains element L, covers the second oxide film, and is amorphous in nature; and

a fourth oxide film that contains Fe and covers the third oxide film; and

bonding parts that are constituted by parts of the fourth oxide film and that bond the multiple soft magnetic alloy grains together.

2. A magnetic material according to claim 1 , wherein element M is Cr.

3. A magnetic material according to claim 1 , wherein element L is Si.

4. A magnetic material according to claim 1 , wherein the third oxide film has a thickness equal to or greater than a thickness of the first oxide film.

5. A magnetic material according to claim 1 , wherein the third oxide film has a thickness of 1 nm or more but no more than 20 nm.

6. A magnetic material according to claim 1 , wherein the first oxide film contains more element L than element M, the second oxide film contains more element M than element L, the third oxide film contains more element L than element M and is amorphous, and the fourth oxide film contains more Fe than element L and also contains more Fe than does any of the first to third oxide films.

7. A magnetic material according to claim 1 , wherein each of the multiple soft magnetic alloy grains is covered with a coating layer as the first oxide film, said coating layer being constituted by amorphous silicon oxide and covering substantially an entire surface of each grain.

8. A magnetic material according to claim 7 , wherein the coating layer has a thickness of 1 nm or more and less than 25 nm.

9. A magnetic material comprising:

multiple soft magnetic alloy grains that contain Fe, element L (where element L is Si, Zr, or Ti), and element M (where element M is not Si, Zr, or Ti, and oxidizes more easily than Fe);

a first oxide film that contains element L and covers each of the multiple soft magnetic alloy grains;

a second oxide film that contains element M and covers the first oxide film;

a third oxide film that contains element L, covers the second oxide film, and is amorphous in nature; and

a fourth oxide film that contains Fe and covers the third oxide film.

10. An electronic component having a magnetic core that contains a magnetic material according to claim 1 .

11. An electronic component having a magnetic core that contains a magnetic material according to claim 2 .

12. An electronic component having a magnetic core that contains a magnetic material according to claim 3 .

13. An electronic component having a magnetic core that contains a magnetic material according to claim 4 .

14. An electronic component having a magnetic core that contains a magnetic material according to claim 5 .

15. An electronic component having a magnetic core that contains a magnetic material according to claim 6 .

16. An electronic component having a magnetic core that contains a magnetic material according to claim 7 .

17. An electronic component having a magnetic core that contains a magnetic material according to claim 8 .

18. An electronic component having a magnetic core that contains a magnetic material according to claim 9 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2017
From: ORIMO, YOKO; LI, XINYU; TAKEOKA, SHINSUKE; HE, CHENGLI; OTAKE, KENJI
To: TAIYO YUDEN CO., LTD.
Reel/Frame 043419/0390 →
Priority Claims (2)
JP 2016-129672 · Jun 30, 2016 · national
JP 2017-100746 · May 22, 2017 · national
Continuity (1)
Related Publication 20180005739A1 · Jan 4, 2018