IP Library Granted Patent US 10,624,686
Granted Patent B2
US 10,624,686 · App. 15/260,694 · Granted Apr 21, 2020

Variable angel bone plate

Inventors: Erasmo A. Lopez (West Chester, PA); Kristina Snyder (Exton, PA)
Assignee: DePuy Synthes Products, Inc.
A61B17/8057A61B17/8014A61B17/8052A61B17/8061A61B17/8605
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Quick Facts
Patent No.
US 10,624,686
App. No.
15/260,694
Granted
Apr 21, 2020
Kind
B2
Abstract

A bone plate having at least one variable angle locking hole is described. The variable angle locking hole allows a bone anchor having a threaded head to be driven into underlying bone while oriented at an angle with respect to a central hole axis of the hole that is within a range of angles at which the head is configured to threadedly mate with the at least one thread of the bone plate. Accordingly, the bone anchor can be driven into the underlying bone until the threaded head threadedly purchases with the bone plate inside the variable angle locking hole.

Claims (27)

1. A bone plate comprising:

an inner surface configured to face bone, and an outer surface opposite the inner surface along a transverse direction,

an internal surface that extends from the outer surface to the inner surface, the internal surface defining a fixation hole that extends from the outer surface to the inner surface along a central hole axis and is sized to receive a shaft of a bone anchor that extends out with respect to a threaded head of the bone anchor along a central anchor axis,

at least one thread that extends from the internal surface into the fixation hole along a thread path;

wherein the bone plate further defines a plurality of recesses that extend through the bone plate body from the inner surface to the outer surface, at least a portion of the recesses further extending through the at least one thread at least to the internal surface in a radially outward direction that extends away from the central hole axis so as to divide the at least one thread into a plurality of columns of thread segments that are offset from each other along the transverse direction, consecutive thread segments of the thread segments of each of the columns having respective circumferential lengths that increase in an axially inward direction from the outer surface to the inner surface, such that each of the columns of thread segments flares outwardly as each column extends in the axially inward direction, wherein the recesses extend into the internal surface along a radial direction away from the central hole axis so as to circumferentially separate the columns from each other,

wherein at least one of the thread segments of each of the columns is aligned with at least one other thread segment of an adjacent one of the columns along the thread path, and

wherein the at least one thread is configured to threadedly mate with the threaded head while the bone anchor is oriented at a first orientation with respect to the central hole axis, and the at least one thread is further configured to threadedly mate with the threaded head when the bone anchor is oriented at a second orientation angle with respect to the central anchor axis that is different than the first orientation.

2. The bone plate as recited in claim 1 , wherein each of the columns defines at least three thread segments that are consecutive with each other whose circumferential lengths increase in the axially inward direction.

3. The bone plate as recited in claim 2 , wherein the circumferential lengths of the consecutive thread segments increase at a constant rate in the axially inward direction.

4. The bone plate as recited in claim 1 , wherein the inner surface defines an undercut that flares radially outward as it extends along the axially inward direction from the outer surface toward the inner surface.

5. The bone plate as recited in claim 4 , wherein the columns further include a portion of the undercut.

6. The bone plate as recited in claim 4 , wherein the undercut defines a thread segment that is consecutive with an axially innermost one of the thread segments of the columns, and defines a circumferential length less than that of the axially innermost one of the thread segment of the columns.

7. The bone plate as recited in claim 1 , wherein the inner surface is tapered in a radially inward direction as it extends in the axially inward direction from the outer surface toward the inner surface, wherein the radially inward direction is opposite the radially outward direction.

8. The bone plate as recited in claim 7 , wherein the inner surface is conical.

9. The bone plate as recited in claim 1 , wherein the thread path is a helical thread path.

10. The bone plate as recited in claim 1 , wherein the inner surface defines a radially outwardly extending step that separates the internal surface at the columns and a plurality of second regions that are disposed between the columns and the outer surface.

11. The bone plate as recited in claim 10 , wherein the second region is offset in the radially outward direction from the internal surface at the columns.

12. The bone plate as recited in claim 10 , wherein the second region is tapered in the radially inward direction as it extends in the axially inward direction from the outer surface toward the inner surface.

13. The bone plate as recited in claim 12 , wherein the second region is conical.

14. The bone plate as recited in claim 10 , wherein the second region is unthreaded.

15. The bone plate as recited in claim 10 , wherein the second regions are disposed circumferentially between adjacent ones of the recesses.

16. The bone plate as recited in claim 15 , wherein the recesses are defined by respective recessed surfaces, the second regions are defined by a first curvature along a plane that is oriented normal to the central hole axis, and the recessed surfaces are defined by a second curvature along the plane that is greater than the first curvature.

17. The bone plate as recited in claim 10 , wherein the internal surface defines a tapered threaded area that extends in the radially inward direction as it extends in the axially inward direction, wherein the tapered threaded area is disposed between the step and the inner surface.

18. The bone plate as recited in claim 1 , wherein the recesses extend through both the inner and outer surfaces.

19. The bone plate as recited in claim 1 , wherein the recesses are defined by recessed surfaces are curved along respective entireties of their lengths from a first end that adjoins the inner surface to a second end that adjoins the inner surface along a plane that is oriented normal to the central hole axis.

20. The bone plate as recited in claim 19 , wherein the recessed surfaces each defines a circumferential length from the first end to the second end that is no more than 180 degrees.

21. The bone plate as recited in claim 1 , wherein the recesses are defined by respective recessed surfaces that define respective radial distances from the central hole axis that are greater than a radial distance from the central hole axis to a major diameter of the at least one thread.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY NAME PREVIOUSLY RECORDED AT REEL: 040213 FRAME: 0135. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Nov 22, 2016
From: SYNTHES USA PRODUCTS, LLC.
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 040662/0412 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 3, 2016
From: LOPEZ, ERASMO A.; SNYDER, KRISTINA
To: SYNTHES USA PRODUCTS, LLC.
Reel/Frame 040212/0960 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 3, 2016
From: SYNTHES USA PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, LLC.
Reel/Frame 040213/0135 →
Continuity (2)
Provisional Application 62385092 · Sep 8, 2016
Related Publication 20180064479A1 · Mar 8, 2018
Cited By (1)
US 50,915