Heart valve manufacturing devices and methods
Methods for manufacturing or sewing a prosthetic heart valve and associated systems can include an assistance system that includes an automated fixture that can comprise an articulation arm and a target device holder. The automated fixture can be configured to rotate a target device held by the holder. The assistance system can include a camera system configured to generate an enlarged image of the target device, and a display configured to display the enlarged image. The display can also display information to aid an operator in performing a procedure, for example, instructions, reference images, or a visual indicator to indicate a target position on the target device for performing a step of the procedure.
1. A method of suturing a prosthetic human implant device by an operator, the method comprising:
disposing a prosthetic human implant device on a holder component of an automated suture fixture;
providing first input to cause the automated suture fixture to position the prosthetic human implant device in a first position;
executing a first stitch on the prosthetic human implant device using a first hand of the operator;
providing second input to cause the automated suture fixture to position the prosthetic human implant device in a second position; and
executing a second stitch on the prosthetic human implant device using the first hand of the operator;
wherein:
the prosthetic human implant device comprises an outside surface and an inside surface defining an at least partially open inside cylinder cavity;
the first stitch is an outside-to-inside stitch executed by puncturing a needle through the outside surface to the inside cylinder cavity; and
the second stitch is an inside-to-outside stitch executed by puncturing the inside surface.
2. The method of claim 1 , wherein the prosthetic human implant device is a heart valve.
3. The method of claim 1 , wherein said providing the first input to cause the automated suture fixture to position the prosthetic human implant device in the first position involves providing input to cause the automated suture fixture to move the prosthetic human implant device to a desired focal length from a camera lens of an imaging system.
4. The method of claim 1 , further comprising providing third input to cause the automated suture fixture to circumferentially rotate the prosthetic human implant device in place, while maintaining at least some portion of an outer surface of the prosthetic human implant device in focus of an imaging system.
5. The method of claim 1 , wherein operation of the automated suture fixture provides for reduced physical strain on the operator.
6. The method of claim 1 , further comprising loading a pre-programmed suturing procedure script using one or more processors configured to at least partially control the automated suture fixture.
7. A method of suturing a prosthetic human implant device by an operator, the method comprising:
disposing a prosthetic human implant device on a holder component of an automated suture fixture;
providing input to cause the automated suture fixture to position the prosthetic human implant device in a first position;
executing a first stitch on the prosthetic human implant device using a first hand of the operator;
providing input to cause the automated suture fixture to position the prosthetic human implant device in a second position;
performing a pre-punch on the prosthetic human implant device using a handheld tool operated by a second hand of the operator; and
executing a second stitch on the prosthetic human implant device using the first hand of the operator.
8. The method of claim 1 , wherein the first position presents the outside surface to the operator and the second position presents the inside surface to the operator.
9. A method of training a suture assistance system, the method comprising:
manipulating a position of an automated suture fixture to a first position at least in part by manually manipulating at least one of the automated suture fixture and an arm component of the automated suture fixture;
storing first data that indicates the first position;
manipulating the position of the automated suture fixture to a second position at least in part by manually manipulating at least one of the automated suture fixture and the arm component of the automated suture fixture; and
storing second data that indicates the second position, wherein the second data is stored in association with the first data.
10. The method of claim 9 , further comprising:
generating the first data at least in part by capturing position information indicative of the first position when the automated suture fixture is in the first position; and
generating the second data at least in part by capturing position information indicative of the second position when the automated suture fixture is in the second position.
11. The method of claim 9 , wherein said manipulating the position of the automated suture fixture to the first position involves inputting positioning information using a user input device.
12. A method of training a suture assistance system, the method comprising:
manipulating a position of an automated suture fixture to a first position;
after said manipulating the position of the automated suture fixture to the first position, providing user input to trigger storing of first data that indicates the first position;
manipulating the position of the automated suture fixture to a second position; and
storing second data that indicates the second position, wherein the second data is stored in association with the first data.
13. The method of claim 12 , wherein providing the user input involves pressing a foot pedal.
14. A method of training a suture assistance system, the method comprising:
manipulating a position of an automated suture fixture to a first position;
focusing a camera on a suture target device held by the automated suture fixture when the automated suture fixture is in the first position;
storing of first data that indicates the first position;
manipulating the position of the automated suture fixture to a second position; and
storing second data that indicates the second position, wherein the second data is stored in association with the first data;
wherein the first data indicates a focus setting of the camera.
15. The method of claim 14 , wherein the camera remains focused on the suture target device when the automated suture fixture is in the second position without adjustment of a position or focus of the camera.
16. A method of training a suture assistance system, the method comprising:
manipulating a position of an automated suture fixture to a first fixture position;
positioning a camera to a first camera position when the automated suture fixture is in the first fixture position;
storing of first data that indicates the first fixture position and the first camera position;
manipulating the position of the automated suture fixture to a second fixture position;
positioning the camera to a second camera position when the automated suture fixture is in the second fixture position; and
storing second data that indicates the second fixture position and the second camera position;
wherein the second data is stored in association with the first data.
17. The method of claim 16 , wherein the automated suture fixture comprises an articulation arm and a holder component.
18. The method of claim 17 , wherein said manipulating the position of the automated suture fixture to the second fixture position involves rotating the holder component about an axis of the holder component.