IP Library › Granted Patent US 10,626,709
Granted Patent B2
US 10,626,709 · App. 15/617,225 · Granted Apr 21, 2020

Steam driven submersible pump

Inventor: Faisal M. Al-Dossary (Khobar, SA)
Assignee: Saudi Arabian Oil Company
E21B43/128E21B41/0085E21B43/129F01D15/10F01K7/165F04D13/04F04D13/10
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,626,709
App. No.
15/617,225
Granted
Apr 21, 2020
Kind
B2
Abstract

Methods and systems for lifting wellbore fluids in a subterranean well towards a surface include providing a closed water system free of fluid communication with the wellbore fluids, the closed water system having a water storage tank located outside of a high temperature zone of the subterranean well. Water from the water storage tank is circulated into the high temperature zone of the subterranean well to form a steam. A downhole steam turbine is rotated by the steam to drive a submersible pump system in fluid communication with the wellbore fluids and the wellbore fluids are lifted towards the surface with the submersible pump system. The steam exiting from the steam turbine is directed towards the water storage tank.

Claims (30)

1. A method of lifting wellbore fluids in a subterranean well towards a surface, the method including:

providing a closed water system free of fluid communication with the wellbore fluids, the closed water system being located entirely within the subterranean well and having a water storage tank that is located outside of a high temperature zone of the subterranean well;

circulating water from the water storage tank into the high temperature zone of the subterranean well to form a steam;

rotating a downhole steam turbine with the steam to drive a submersible pump system in fluid communication with the wellbore fluids and lifting the wellbore fluids towards the surface with the submersible pump system; and

directing the steam exiting from the steam turbine towards the water storage tank; where

a high temperature of the high temperature zone is generated by the submersible pump system.

2. The method of claim 1 , wherein the steam turbine transfers mechanical rotation of the steam turbine to a shaft of the submersible pump system.

3. The method of claim 2 , further including a gear assembly located between the steam turbine and the submersible pump system so that a rate of rotation of the shaft of the submersible pump system can be varied relative to a rate of rotation of the steam turbine.

4. The method of claim 1 , further including a power assembly having an electric generator, wherein the steam turbine drives the electric generator to power the submersible pump system.

5. The method of claim 4 , where the power assembly is located between the steam turbine and the submersible pump system, the power assembly receiving power by way of an electrical cable for initiating operation of the submersible pump system.

6. A method of lifting wellbore fluids in a subterranean well towards a surface, the method including:

lowering a submersible pump system into the subterranean well as part of a well completion;

circulating a closed fluid through a closed fluid system that is free of communication with the wellbore fluids wherein:

the closed fluid is a liquid and a portion of the closed fluid is located within a fluid storage tank located outside of a high temperature zone of the subterranean well;

the closed fluid is heated to a gas within the high temperature zone of the subterranean well, where a high temperature of the high temperature zone is generated by the heat of the submersible pump system;

the gas is used to rotate a turbine that drives the submersible pump system to lift the wellbore fluids towards the surface;

the closed fluid returns to the fluid storage tank; and

circulating the closed fluid includes circulating the closed fluid through the closed fluid system entirely within the subterranean well.

7. The method of claim 6 , further including controlling a flow of the gas into the turbine with temperature control valves.

8. The method of claim 6 , further including delivering excess electrical power generated by the turbine to a power receiver outside of the subterranean well.

9. The method of claim 6 , wherein the closed fluid returns to the fluid storage tank as the liquid, the closed fluid cooling as the closed fluid exits the high temperature zone of the subterranean well.

10. A system for lifting wellbore fluids in a subterranean well towards a surface, the system including:

a closed water system that is free of fluid communication with the wellbore fluids, the closed water system being located entirely within the subterranean well and having a water storage tank that is located outside of a high temperature zone of the subterranean well;

the closed water system including a circulating system extending from the water storage tank into the high temperature zone of the subterranean well, the circulating system operable to absorb sufficient heat from the high temperature zone to convert water of the closed water system to steam;

a downhole steam turbine rotatable by the steam to drive a submersible pump system in fluid communication with the wellbore fluids and lift the wellbore fluids towards the surface with the submersible pump system, where the submersible pump system is operable to heat the high temperature zone to a high temperature; and

the circulating system extending from the steam turbine towards the water storage tank.

11. The system of claim 10 , wherein the steam turbine is operable to transfer mechanical rotation of the steam turbine to a shaft of the submersible pump system.

12. The system of claim 11 , further including a gear assembly located between the steam turbine and the submersible pump system, the gear assembly operable to vary a rate of rotation of the shaft of the submersible pump system relative to a rate of rotation of the steam turbine.

13. The system of claim 10 , further including a power assembly having an electric generator operable to be driven by the steam turbine and power the submersible pump system.

14. The system of claim 13 , where the power assembly is located between the steam turbine and the submersible pump system, the power assembly operable to receive power by way of an electrical cable for initiating operation of the submersible pump system.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2017
From: AL-DOSSARY, FAISAL M.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 042646/0726 →
Continuity (1)
Related Publication 20180355703A1 · Dec 13, 2018
Cited By (6)
US 12,305,624 US 12,312,981 US 12,385,474 US 12,454,896 US 12,534,990 US 12,704,114