IP Library › Granted Patent US 10,631,961
Granted Patent B2
US 10,631,961 · App. 16/425,424 · Granted Apr 28, 2020

High translucent dental zirconia blank and sintered body

Inventors: Yunoh Jung (West Valley, UT); Daniel Yonil Jung (West Valley, UT)
Assignee: B & D Dental Corporation
A61C13/0022A61C13/0006A61C13/082A61C13/083B32B18/00C04B35/48C04B35/486C04B2235/3225C04B2235/3246C04B2235/3248C04B2235/5445C04B2235/608C04B2235/612C04B2235/6567C04B2235/77C04B2235/96C04B2235/9615C04B2235/9653C04B2235/9661C04B2237/348C04B2237/582C04B2237/704Y10T428/24934Y10T428/24967
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Quick Facts
Patent No.
US 10,631,961
App. No.
16/425,424
Granted
Apr 28, 2020
Kind
B2
Abstract

A zirconia ceramic body for use with dental prosthetics has an L* value between 10 and 20 for a sample thickness 011 to 1.3 mm in accordance with CIE L*a*b* colorimetric system. The zirconia ceramic body can have between 6-20 wt % or 7.20 wt % of yttria based on total weight percent of the zirconia ceramic body. The zirconia ceramic body is subsequently finally sinterable to produce a translucent zirconia sintered body. In one aspect, the sintered body has a total light transmittance of at least 36% and less than 50% to light with a wavelength of 400 nm, and less than 55% to light with a wavelength of 600 nm, at a thickness of 0.6 mm, measured using a LAMBDA 35 UV/VIS Spectrophotometer manufactured by Perkin Elmer.

Claims (38)

1. A zirconia ceramic body, comprising:

a) between 7 wt % to 20 wt % of yttria based on a total weight percent of the zirconia ceramic body;

b) multiple different areas each having a different chemical composition between adjacent areas;

c) different chemical composition including different amounts of yttria between the adjacent areas;

d) the amount of yttria increasing from a lower area to an upper area;

e) an L* value between 10 and 20 for a sample thickness of 1 to 1.3 mm in accordance with CIE L*a*b* colorimetric system, measured with a reading tip of a spectrophotometer flush with, in close touching contact, and perpendicular to a measured surface of the sample; and

f) the zirconia ceramic body being subsequently finally sinterable to produce a translucent zirconia sintered body having a total light transmittance of at least 36% and less than 50% to light with a wavelength of 400 nm, and less than 55% to light with a wavelength of 600 nm, at a thickness of 0.6 mm, measured using a LAMBDA 35 UV/VIS Spectrophotometer manufactured by Perkin Elmer.

2. The zirconia ceramic body in accordance with claim 1 , further comprising particles with a diameter between 100 nanometers to 1000 nanometers.

3. The zirconia ceramic body in accordance with claim 1 , wherein a light source to measure the total light transmittance of the zirconia sintered body emits visible light from a halogen lamp.

4. A dental material and restoration obtained by using the zirconia ceramic body as defined in claim 1 .

5. A zirconia ceramic body, comprising:

a) between 6 to 20 wt % of yttria based on a total weight percent of the zirconia ceramic body;

b) multiple different areas each having a different chemical composition between adjacent areas;

c) the different chemical composition including different amounts of yttria between the adjacent areas;

d) the amount of yttria increasing from a lower area to an upper area;

e) an L* value between 10 and 20 for a sample thickness of 1 to 1.3 mm in accordance with CIE L*a*b* colorimetric system, measured with a reading tip of a spectrophotometer flush with, in close touching contact, and perpendicular to a measured surface of the sample; and

f) the zirconia ceramic body being subsequently finally sinterable to produce a translucent zirconia sintered body having a total light transmittance of at least 35% and less than 50% to light with a wavelength of 400 nm, and at least 48% to light with a wavelength of 500 nm, and less than 55% to light with a wavelength of 600 nm, at a thickness of 0.6 mm, measured using a LAMBDA 35 UV/VIS Spectrophotometer manufactured by Perkin Elmer.

6. The zirconia ceramic body in accordance with claim 5 , further comprising particles with a diameter between 100 nanometers to 1000 nanometers.

7. The zirconia ceramic body in accordance with claim 5 , wherein a light source to measure the total light transmittance of the zirconia sintered body emits visible light from a halogen lamp.

8. A dental material and restoration obtained by using the zirconia ceramic body as defined in claim 5 .

9. A zirconia ceramic body with an L* value between 10 and 20 for a sample thickness of 1 to 1.3 mm in accordance with CIE L*a*b* colorimetric system, measured with a reading tip of a spectrophotometer flush with, in close touching contact, and perpendicular to a measured surface of the sample, and the zirconia ceramic body being subsequently finally sinterable to produce a translucent zirconia sintered body having a total light transmittance of at least 37% and less than 50% to light with a wavelength of 400 nm, and greater than 47% to light with a wavelength of 500 nm, and less than 55% to light with a wavelength of 600 nm, at a thickness of 0.6 mm, measured using a LAMBDA 35 UV/VIS Spectrophotometer manufactured by Perkin Elmer, and with multiple different areas each having different chemical composition between adjacent areas, the different chemical composition including, different amounts of yttria between the adjacent areas, and the amount of yttria increasing from a lower area to an upper area.

10. The zirconia ceramic body in accordance with claim 9 , further comprising particles with a diameter between 100 nanometers to 1000 nanometers.

11. The zirconia ceramic body in accordance with claim 9 , wherein a light source to measure the total light transmittance of the zirconia sintered body emits visible light from a halogen lamp.

12. A dental material and restoration obtained by using the zirconia ceramic body as defined in claim 9 .

13. A colored zirconia ceramic body, comprising:

a) greater than 99 wt % of zirconia, yttria and hafnia;

b) between 6.0 wt % and 20 wt % of yttria based on a total weight percent of the colored zirconia ceramic body;

c) an L* value between 10 and 20 for a sample thickness of 1 to 1.3 mm in accordance with CIE L*a*b* colorimetric system, measured with a reading tip of a spectrophotometer flush with, in close touching contact, and perpendicular to a measured surface of the sample;

d) a chemical composition with color pigments; and

e) the colored zirconia ceramic body being subsequently finally sinterable to produce a translucent zirconia sintered body having a total light transmittance of less than 50% to light with a wavelength of 400 nm, and less than 55% to light with a wavelength of 600 nm, and at least 38% to light with a wavelength at a point between 400 nm and 600 nm, at a thickness of 0.6 mm measured using a LAMBDA 35 UV/VIS Spectrophotometer manufactured by Perkin Elmer.

14. The colored zirconia ceramic body in accordance with claim 13 , further comprising particles with a diameter between 100 nanometers to 1000 nanometers.

15. The colored zirconia ceramic body in accordance with claim 13 , wherein a light source to measure the total light transmittance of the zirconia sintered body emits visible light from a halogen lamp.

16. The colored zirconia ceramic body in accordance with claim 13 , further comprising:

multiple different areas each having a different chemical composition between adjacent areas;

the different chemical composition including different amounts of yttria between the adjacent areas; and

the amount of yttria increasing from a lower area to an upper area.

17. A dental material and restoration obtained by using the colored zirconia ceramic body as defined in claim 13 .

18. The colored zirconia ceramic body in accordance with claim 13 , wherein the colored zirconia ceramic body has multiple zirconia areas with each area being pre-colored with different levels of color pigments between adjacent areas.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2019
From: JUNG, YUNOH; JUNG, DANIEL YONIL
To: B & D DENTAL CORPORATION
Reel/Frame 049309/0755 →
Continuity (13)
Continuation 15945529 · Apr 4, 2018
Continuation 15906939 · Feb 27, 2018
Continuation 15645626 · Jul 10, 2017
Continuation 15595365 · May 15, 2017
Continuation 14559571 · Dec 3, 2014
Continuation 13403417 · Feb 23, 2012
Continuation 16425424 · May 29, 2019
Continuation 15945529 · Apr 4, 2018
Continuation 15645508 · Jul 10, 2017
Continuation 15595365 · May 15, 2017
Continuation 14559571 · Dec 3, 2014
Continuation 13403417 · Feb 23, 2012
Related Publication 20190321146A1 · Oct 24, 2019