IP Library › Granted Patent US 10,636,723
Granted Patent B2
US 10,636,723 · App. 15/501,913 · Granted Apr 28, 2020

Heat dissipation component and method for manufacturing same

Inventors: Daisuke Goto (Omuta, JP); Takeshi Miyakawa (Omuta, JP); Yosuke Ishihara (Omuta, JP)
Assignee: DENKA COMPANY LIMITED
H01L23/3733C22F1/04H01L21/4878H01L23/12H01L23/14H01L23/36H01L23/367H01L2924/0002
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Quick Facts
Patent No.
US 10,636,723
App. No.
15/501,913
Granted
Apr 28, 2020
Kind
B2
Abstract

To provide a method for manufacturing a heat dissipation component having excellent heat dissipation properties, in which there is minimal return of warping after the bonding of a circuit board, and to provide a heat dissipation component manufactured using the method. Provided is a method for manufacturing a warped flat-plate-shaped heat dissipation component containing a composite part that comprises silicon carbide and an aluminum alloy, wherein the method for manufacturing the heat dissipation component is characterized in that the heat dissipation component is sandwiched in a concave-convex mold having a surface temperature of at least 450° C. and having a pair of opposing spherical surfaces measuring 7000-30,000 mm in curvature radius, and pressure is applied for 30 seconds or more at a stress of 10 kPa or more such that the temperature of the heat dissipation component reaches at least 450° C.

Claims (9)

1. A method for manufacturing a flat plate-shaped heat dissipation component having a warp and including a composite part having silicon carbide and an aluminum alloy, the method comprising:

sandwiching the heat dissipation component is in a concave-convex mold including a pair of opposing spherical surfaces having a radius curvature of 20,000-30,000 mm and a surface temperature of at least 450° C.; and

pressing the heat dissipation component at a stress of at least 10 KPa for at least 30 seconds causing the temperature of the heat dissipation component to be at least 450° C., wherein:

(Y−Z) of both a long side and a short side of the heat dissipation component is no greater than 18 μm, where X is an amount of warp per 10 cm prior to warp being provided, (X+Y) is the amount of warp per 10 cm after warp has been provided, and (X+Z) is the amount of warp per 10 cm after heat treating the heat dissipation component at no greater than 320° C. for at least 1 hour following the warp being provided.

2. The method for manufacturing the heat dissipation component of claim 1 , wherein the manufactured heat dissipation component manufactured satisfies a relationship between Y and Z of:

(Y−Z)<(Y/2),

where X is the amount of warp per 10 cm prior to warp being provided, (X+Y) is the amount of warp per 10 cm after warp has been provided, and (X+Z) is the amount of warp per 10 cm after heat treating the heat dissipation component at no greater than 320° C. for at least 1 hour following the warp being provided.

3. The method for manufacturing the heat dissipation component of claim 1 , wherein the manufactured heat dissipation component satisfies (Y/2)−(Y−Z) is equal to 1-80 μm, where X is the amount of warp per 10 cm prior to warp being provided, (X+Y) is the amount of warp per 10 cm after warp has been provided, and (X+Z) is the amount of warp per 10 cm after heat treating the heat dissipation component at no greater than 320° C. for at least 1 hour following the warp being provided.

4. A heat dissipation component manufactured via the method for manufacturing of claim 1 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2018
From: GOTO, DAISUKE; MIYAKAWA, TAKESHI; ISHIHARA, YOSUKE
To: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
Reel/Frame 045441/0912 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2018
From: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
To: DENKA COMPANY LIMITED
Reel/Frame 045450/0196 →
Priority Claims (1)
JP 2014-160859 · Aug 6, 2014 · national
Continuity (1)
Related Publication 20170317007A1 · Nov 2, 2017
Cited By (1)
US 12,219,739