IP Library › Granted Patent US 10,637,116
Granted Patent B2
US 10,637,116 · App. 14/851,533 · Granted Apr 28, 2020

Air cell

Inventor: Hiroshi Suyama (Mishima, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H01M12/08H01M4/248H01M8/083H01M12/06H01M2300/0014Y02E60/128
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Quick Facts
Patent No.
US 10,637,116
App. No.
14/851,533
Granted
Apr 28, 2020
Kind
B2
Abstract

Disclosed is an air cell with higher energy density than before. An air cell comprises an electrolyte solution containing a potassium hydroxide solution having a pH of 17.3 or more under a temperature condition of 23° C., an anode containing iron, and a cathode.

Claims (38)

1. An air cell comprising:

an electrolyte solution containing a potassium hydroxide solution having a pH of 17.5 or more and 18.4 or less under a temperature condition of 23° C.;

an anode containing iron as an anode active material; and

a cathode,

wherein an average diameter of the anode active material is 0.1 μm or more and 1 mm or less,

wherein the mass ratio of iron in the anode accounts for 10% by mass or more and 100% by mass or less of the mass of the anode, and

wherein the air cell is configured so that a charge-discharge reaction at the anode occurs according to the following formula (2), in which an arrow from the left-sided formula to the right-sided formula indicates a discharge reaction, and an arrow from the right-sided formula to the left-sided formula indicates a charge reaction:

Fe+2OH − ⇄Fe(OH) 2 +2 e − E 0 =−0.975 V.  Formula (2):

2. The air cell according to claim 1 , wherein the anode contains at least one selected from the group consisting of iron metal, iron alloy, and iron compounds, and the cathode comprises a cathode layer containing at least one electroconductive material.

3. The air cell according to claim 1 , wherein the potassium hydroxide solution contains an additive for facilitating a discharge reaction and having a concentration that does not inhibit an electrode reaction and can prevent the formation of a passive film on a surface of the anode.

4. The air cell according to claim 3 , wherein the additive is K 2 S.

5. The air cell according to claim 1 , which comprises a separator between the anode and the cathode.

6. The air cell according to claim 1 , wherein the average diameter of the anode active material is 1 μm or more and 100 μm or less.

7. The air cell according to claim 1 , wherein the average diameter of the anode active material is 10 μm or more and 20 μm or less.

8. An air cell comprising:

an electrolyte solution containing a potassium hydroxide solution having a concentration of 13.0 mol/L or more and 15.1 mol/L or less;

an anode containing iron as an anode active material; and

a cathode,

wherein an average diameter of the anode active material is 0.1 μm or more and 1 mm or less,

wherein the mass ratio of iron in the anode accounts for 10% by mass or more and 100% by mass or less of the mass of the anode, and

wherein the air cell is configured so that a charge-discharge reaction at the anode occurs according to the following formula (2), in which an arrow from the left-sided formula to the right-sided formula indicates a discharge reaction, and an arrow from the right-sided formula to the left-sided formula indicates a charge reaction:

Fe+2OH − ⇄Fe(OH) 2 +2 e − E 0 =−0.975 V.  Formula (2):

9. The air cell according to claim 8 , wherein the anode contains at least one selected from the group consisting of iron metal, iron alloy, and iron compounds, and the cathode comprises a cathode layer containing at least one electroconductive material.

10. The air cell according to claim 8 , wherein the potassium hydroxide solution contains an additive for facilitating a discharge reaction and having a concentration that does not inhibit an electrode reaction and can prevent the formation of a passive film on a surface of the anode.

11. The air cell according to claim 10 , wherein the additive is K 2 S.

12. The air cell according to claim 8 , which comprises a separator between the anode and the cathode.

13. An air cell comprising:

an electrolyte solution containing a potassium hydroxide solution having an iron solubility of 288.6 μg/mL or more and 393.5 μg/mL or less under a temperature condition of 23° C.;

an anode containing iron as an anode active material; and

a cathode,

wherein an average diameter of the anode active material is 0.1 μm or more and 1 mm or less of the mass of the anode,

wherein the mass ratio of iron in the anode accounts for 10% by mass or more and 100% by mass or less, and

wherein the air cell is configured so that a charge-discharge reaction at the anode occurs according to the following formula (2), in which an arrow from the left-sided formula to the right-sided formula indicates a discharge reaction, and an arrow from the right-sided formula to the left-sided formula indicates a charge reaction:

Fe+2OH − ⇄Fe(OH) 2 +2 e − E 0 =−0.975 V.  Formula (2):

14. The air cell according to claim 13 , wherein the anode contains at least one selected from the group consisting of iron metal, iron alloy, and iron compounds, and the cathode comprises a cathode layer containing at least one electroconductive material.

15. The air cell according to claim 13 , wherein the potassium hydroxide solution contains an additive for facilitating a discharge reaction and having a concentration that does not inhibit an electrode reaction and can prevent the formation of a passive film on a surface of the anode.

16. The air cell according to claim 15 , wherein the additive is K 2 S.

17. The air cell according to claim 13 , which comprises a separator between the anode and the cathode.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2015
From: SUYAMA, HIROSHI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 036543/0423 →
Priority Claims (1)
JP 2014-191409 · Sep 19, 2014 · national
Continuity (1)
Related Publication 20160087320A1 · Mar 24, 2016