IP Library › Granted Patent US 10,641,451
Granted Patent B2
US 10,641,451 · App. 16/062,455 · Granted May 5, 2020

Vehicle lamp and substrate

Inventors: Hiroki Kawai (Shizuoka, JP); Takahiko Honda (Shizuoka, JP); Shinji Kagiyama (Shizuoka, JP); Naoki Uchida (Shizuoka, JP); Ryuho Sato (Shizuoka, JP); Akinori Matsumoto (Shizuoka, JP); Hiroyuki Ishida (Shizuoka, JP); Takashi Inoue (Shizuoka, JP)
Assignee: KOITO MANUFACTURING CO., LTD.
F21S41/275F21S41/147F21S41/148F21S41/151F21S41/19F21S41/285F21S41/321F21S41/36F21S41/365F21S41/37F21S41/663F21S45/47F21S45/43F21W2102/13F21W2102/145
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Quick Facts
Patent No.
US 10,641,451
App. No.
16/062,455
Granted
May 5, 2020
Kind
B2
Abstract

A vehicle lamp configured to selectively perform a low-beam irradiation and a high-beam irradiation includes a projector lens, a light emitting element disposed behind the projector lens and configured to emit light for forming a low-beam light distribution pattern, a light emitting element disposed behind the projector lens and configured to emit light for forming an additional high-beam light distribution pattern, a upward reflecting surface (shade) disposed behind the projector lens and configured to form a cutoff line of the low-beam light distribution pattern, and an optical path change portion configured to change an optical path of a part of light emitted from the light emitting element so as to travel toward a portion between the low-beam light distribution pattern and the additional high-beam light distribution pattern.

Claims (45)

1. A vehicle lamp configured to selectively perform a low-beam irradiation and a high-beam irradiation, the vehicle lamp comprising:

a projector lens;

a first light source disposed behind the projector lens and configured to emit light for forming a low-beam light distribution pattern;

a second light source disposed behind the projector lens and configured to emit light for forming an additional high-beam light distribution pattern;

a shade disposed behind the projector lens and configured to form a cutoff line of the low-beam light distribution pattern; and

an optical path change portion configured to change an optical path of only a part of light emitted from the second light source so as to travel toward a portion between the low-beam light distribution pattern and the additional high-beam light distribution pattern;

wherein the optical path change portion is formed in a region of an incident surface of the projector lens where an incident rate of light emitted from the second light source is higher than that of light emitted from the first light source;

wherein the optical path change portion is formed as a lens step on the region of the incident surface.

2. A vehicle lamp configured to selectively perform a low-beam irradiation and a high-beam irradiation, the vehicle lamp comprising:

a projector lens;

a first light source disposed behind the projector lens and configured to emit light for forming a low-beam light distribution pattern;

a second light source disposed behind the projector lens and configured to emit light for forming an additional high-beam light distribution pattern;

a shade disposed behind the projector lens and configured to form a cutoff line of the low-beam light distribution pattern; and

an optical path change portion configured to change an optical path of a part of light emitted from the second light source so as to travel toward a portion between the low-beam light distribution pattern and the additional high-beam light distribution pattern;

wherein the optical path change portion is formed in a region of an exit surface of the projector lens where an emission rate of light emitted from the second light source is higher than that of light emitted from the first light source.

3. A vehicle lamp configured to selectively perform a low-beam irradiation and a high-beam irradiation, the vehicle lamp comprising:

a projector lens;

a first light source disposed behind the projector lens and configured to emit light for forming a low-beam light distribution pattern;

a second light source disposed behind the projector lens and configured to emit light for forming an additional high-beam light distribution pattern;

a base member on which the first light source and the second light source are disposed; and

an optical member being a member separate from the base member and configured to serve as a shade for forming a cutoff line of the low-beam light distribution pattern in a state of being attached to the base member;

wherein an opening portion is formed in the optical member, and

wherein in a state where the optical member is attached to the base member, the second light source is exposed from the opening portion toward a front of the lamp.

4. The vehicle lamp according to claim 3 ,

wherein the optical member is formed with an upper plate portion above the opening portion, and

wherein an upper surface of the upper plate portion includes a first reflective surface configured to reflect light emitted from the first light source toward the projector lens.

5. The vehicle lamp according to claim 4 ,

wherein a lower surface of the upper plate portion on a side opposite to the upper surface includes a second reflective surface configured to reflect light emitted from the second light source toward the projector lens.

6. The vehicle lamp according to claim 4 ,

wherein a tip end of the upper plate portion in a front-rear direction of the lamp is configured to form a cutoff line of the low-beam light distribution pattern.

7. The vehicle lamp according to claim 4 ,

wherein the optical member is formed with a lower plate portion below the opening in the optical member, and

wherein an upper surface of the lower plate portion includes a third reflective surface configured to reflect light emitted from the second light source toward the projector lens.

8. The vehicle lamp according to claim 3 ,

wherein the second light source includes a light emitting element and a substrate on which the light emitting element is disposed,

wherein an upper end portion of the substrate is arranged above an optical axis of the projector lens, and

wherein the vehicle lamp includes a cover member covering the upper end portion from above and configured to reflect light emitted from the first light source toward the projector lens.

9. The vehicle lamp according to claim 3 ,

wherein the second light source includes a light emitting element and a substrate on which the light emitting element is disposed,

wherein the base member includes a first surface on which the first light source is disposed and a second surface to which the substrate of the second light source is fixed, and

wherein in a state where the optical member is attached to the base member, a gap in which an upper end portion of the substrate enters is formed between the optical member and a tip end of the first surface in the front-rear direction of the lamp.

10. The vehicle lamp according to claim 8 ,

wherein the substrate is interposed between the base member and the optical member and is fixed, together with the optical member, to the base member by a fixing member.

11. The vehicle lamp according to claim 3 ,

wherein in a state where the optical member is attached to the base member, the optical member serves as the shade for forming the cutoff line of the low-beam light distribution pattern and also serve as a reflector for reflecting at least a part of light emitted from the second light source toward the projector lens.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2018
From: KAWAI, HIROKI; HONDA, TAKAHIKO; KAGIYAMA, SHINJI; UCHIDA, NAOKI; SATO, RYUHO; MATSUMOTO, AKINORI; ISHIDA, HIROYUKI; INOUE, TAKASHI
To: KOITO MANUFACTURING CO., LTD.
Reel/Frame 046091/0801 →
Priority Claims (4)
JP 2015-244410 · Dec 15, 2015 · national
JP 2015-244411 · Dec 15, 2015 · national
JP 2015-244412 · Dec 15, 2015 · national
JP 2015-244413 · Dec 15, 2015 · national
Continuity (1)
Related Publication 20180363874A1 · Dec 20, 2018