IP Library Granted Patent US 10,644,339
Granted Patent B2
US 10,644,339 · App. 15/100,010 · Granted May 5, 2020

Polymer electrolyte membrane

Inventors: Yuichi Inoue (Tokyo, JP); Kuon Miyazaki (Tokyo, JP); Norihito Tanaka (Tokyo, JP); Kentaro Kikuchi (Tokyo, JP); Nobuki Uraoka (Settsu, JP); Shinichi Chaen (Settsu, JP); Tomohisa Konishi (Settsu, JP); Tadashi Ino (Settsu, JP)
Assignees: ASAHI KASEI KABUSHIKI KAISHA; DAIKIN INDUSTRIES, LTD.
H01M8/1004C08F214/262C08F216/14C08J5/2237H01B1/122H01M8/106H01M8/1023H01M8/1027H01M8/1039H01M8/1062C08F2216/1483C08J2327/18C08J2427/12C08J2427/18H01M8/1067H01M2008/1095H01M2300/0082
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Quick Facts
Patent No.
US 10,644,339
App. No.
15/100,010
Granted
May 5, 2020
Kind
B2
Abstract

The present invention provides a polymer electrolyte membrane having excellent strength, a small dimensional change, and a low membrane resistance. The polymer electrolyte membrane includes a porous film and a polymer electrolyte. The porous film has a fibril/node area ratio of 90/10 to 75/25.

Claims (22)

1. A polymer electrolyte membrane comprising:

a porous film; and

a polymer electrolyte,

the porous film having a fibril/node area ratio of 90/10 to 75/25 and a contact angle with a solution of the polymer electrolyte of 44 degrees or smaller,

wherein the porous film having a film density of 0.80 g/cm 3 or lower,

wherein the polymer electrolyte is a fluoropolymer electrolyte, wherein the fluoropolymer electrolyte is a copolymer comprising

a repeating unit derived from a COOZ or SO 3 Z group-containing monomer represented by the following formula (I):

CF 2 =CF(CF 2 ) k —O 1 —(CFY 2 ) m -A 1   (I)

wherein k is an integer of 0 to 2; 1 is 0 or 1; m is an integer of 0 to 12, if m=0, then 1=0, when m is an integer of 1 to 12, Y 2 is F or Cl and m Y 2 s may be the same as or different from each other; A 1 is COOZ or SO 3 Z, where Z is an alkali metal, an alkaline earth metal, hydrogen, or NR 1 R 2 R 3 R 4 , where R 1 , R 2 , R 3 , and R 4 are each individually a C1-C3 alkyl group or hydrogen, and

a repeating unit derived from tetrafluoroethylene.

2. The polymer electrolyte membrane according to claim 1 ,

wherein the porous film has a product of vertical and lateral matrix tensile strengths of 2.20×10 4 MPa 2 or greater.

3. The polymer electrolyte membrane according to claim 1 ,

wherein the polymer electrolyte is filled into pores of the porous film, and the porous film is a polytetrafluoroethylene porous film prepared by stretching semi-sintered polytetrafluoroethylene and heat-setting the stretched semi-sintered polytetrafluoroethylene at a temperature of not lower than the melting point of sintered polytetrafluoroethylene.

4. The polymer electrolyte membrane according to claim 1 ,

wherein the porous film has an average pore size of 0.05 μm or greater.

5. The polymer electrolyte membrane according to claim 1 ,

wherein the porous film has a thickness of smaller than 20 μm.

6. The polymer electrolyte membrane according to claim 1 ,

wherein the porous film is a polytetrafluoroethylene porous film and the polytetrafluoroethylene has a standard specific gravity of 2.160 or lower.

7. A membrane electrode assembly comprising the polymer electrolyte membrane according to claim 1 .

8. A polymer electrolyte fuel cell comprising the membrane electrode assembly according to claim 7 .

Assignments (2)
MERGER Recorded Jan 17, 2017
From: ASAHI KASEI E-MATERIALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 040987/0776 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2016
From: INOUE, YUICHI; MIYAZAKI, KUON; TANAKA, NORIHITO; KIKUCHI, KENTARO; URAOKA, NOBUKI; CHAEN, SHINICHI; KONISHI, TOMOHISA; INO, TADASHI
To: ASAHI KASEI E-MATERIALS CORPORATION; DAIKIN INDUSTRIES, LTD.
Reel/Frame 038737/0981 →
Priority Claims (1)
JP 2013-248729 · Nov 29, 2013 · national
Continuity (1)
Related Publication 20170012313A1 · Jan 12, 2017