IP Library Granted Patent US 10,647,263
Granted Patent B2
US 10,647,263 · App. 16/017,431 · Granted May 12, 2020

Hitch stinger with flat surface wedges

Inventor: Mark Viklund (New Milford, CT)
Assignee: Thule Sweden AB
B60R9/10B60R9/06
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Quick Facts
Patent No.
US 10,647,263
App. No.
16/017,431
Granted
May 12, 2020
Kind
B2
Abstract

A hitch-mounted load carrier includes a connecting member configured to be inserted into a hitch receiver and a locking mechanism coupled to the connecting member and configured to secure the connecting member inside the hitch receiver. The locking mechanism includes a first actuator disposed in an interior of the connecting member, a second actuator opposite the first actuator disposed in the interior of the connecting member and coupled to the first actuator by a shaft, and a first wedge disposed at least partially in the interior of the connecting member. A first surface of the first wedge contacts the first actuator and a second surface of the first wedge contacts the second actuator. The first and second actuators are configured to radially translate the first wedge.

Claims (36)

1. A hitch-mounted load carrier, comprising:

a connecting member configured to be inserted into a hitch receiver; and

a locking mechanism coupled to the connecting member and configured to secure the connecting member inside the hitch receiver, the locking mechanism comprising:

a first actuator disposed in an interior of the connecting member;

a second actuator opposite the first actuator disposed in the interior of the connecting member and coupled to the first actuator by a shaft; and

a first wedge disposed at least partially in the interior of the connecting member,

wherein a first surface of the first wedge contacts the first actuator and a second surface of the first wedge contacts the second actuator, and

wherein the first and second actuators are configured to radially translate the first wedge.

2. The hitch-mounted load carrier of claim 1 , further comprising a second wedge disposed at least partially in the interior of the connecting member, wherein the first and second actuators are configured to radially translate the second wedge.

3. The hitch-mounted load carrier of claim 2 , wherein the second wedge is disposed orthogonal to the first wedge.

4. The hitch-mounted load carrier of claim 2 , wherein a first surface of the second wedge contacts the first actuator and a second surface of the second wedge contacts the second actuator.

5. The hitch-mounted load carrier of claim 1 , wherein the first surface of the first wedge is disposed at a first angle with respect to a longitudinal axis of the first wedge and the second surface is disposed at a second angle with respect to the longitudinal axis of the first wedge.

6. The hitch-mounted load carrier of claim 5 , wherein the first angle is between 20 degrees and 70 degrees.

7. The hitch-mounted load carrier of claim 5 , wherein the first angle and the second angle are equal.

8. The hitch-mounted load carrier of claim 5 , wherein a surface of the first actuator is disposed at a first angle with respect to a longitudinal axis of the shaft and the first angle of the first actuator is complementary to the first angle of the first wedge.

9. The hitch-mounted load carrier of claim 4 , wherein the first surface of the second wedge is disposed at a first angle with respect to a longitudinal axis of the second wedge and the second surface of the second wedge is disposed at a second angle with respect to the longitudinal axis of the second wedge.

10. The hitch-mounted load carrier of claim 1 , wherein the first actuator is fixed within the interior of the connecting member.

11. The hitch-mounted load carrier of claim 1 , wherein the second actuator is configured to translate along a length of the shaft.

12. The hitch-mounted load carrier of claim 1 , wherein the shaft is threaded.

13. The hitch-mounted load carrier of claim 1 , wherein the first wedge protrudes through a first aperture in the connecting member in a locked configuration.

14. The hitch-mounted load carrier of claim 1 , wherein in a locked configuration the first wedge contacts an interior surface of the hitch.

15. The hitch-mounted load carrier of claim 2 , wherein the first and second wedges radially translate synchronously.

16. The hitch-mounted load carrier of claim 2 , wherein the first and second wedges comprise stainless steel.

17. The hitch-mounted load carrier of claim 1 , wherein the first wedge comprises a first flange configured to engage an interior surface of the connecting member to retain the first wedge within the connecting member.

18. The hitch-mounted load carrier of claim 1 , wherein the first actuator is symmetric.

19. The hitch-mounted load carrier of claim 18 , wherein the first actuator is a truncated square pyramid.

20. A locking mechanism for a hitch-mounted load carrier, comprising:

an actuation assembly comprising a shaft;

a first wedge comprising a first surface contacting the actuation assembly and a second surface contacting the actuation assembly; and

a second wedge comprising a first surface contacting the actuation assembly and a second surface contacting the actuation assembly,

wherein the actuation assembly is configured to radially translate the first and second wedges.

21. The locking mechanism of claim 20 , wherein the first surface of the first wedge is a first distal region and the second surface of the first wedge is a second distal region opposite the first distal region.

22. The locking mechanism of claim 21 , wherein a distance between the first surface and the second surface of the first wedge is greater than about 30 mm.

23. The locking mechanism of claim 20 , wherein the actuation assembly comprises a first actuator coupled to a second actuator by the shaft.

24. The locking mechanism of claim 20 , wherein in a locked configuration the first and second wedges are disposed at a greater radial distance from the shaft than in an unlocked configuration.

25. The locking mechanism of claim 20 , wherein the hitch-mounted load carrier is a hitch-mounted bicycle carrier.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2018
From: VIKLUND, MARK
To: THULE SWEDEN AB
Reel/Frame 046732/0627 →
Continuity (1)
Related Publication 20190389395A1 · Dec 26, 2019
Cited By (1)
US 12,643,353