IP Library › Granted Patent US 10,650,952
Granted Patent B2
US 10,650,952 · App. 16/484,825 · Granted May 12, 2020

Inductive charging device

Inventors: Christopher Laemmle (Stuttgart, DE); Florin Moldovan (Stuttgart, DE)
Assignee: Mahle International GmbH
H01F27/10B60L53/12B60L53/302H01F27/365H01F38/14H02J7/025H02J50/10B60Y2200/91B60Y2300/91
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Quick Facts
Patent No.
US 10,650,952
App. No.
16/484,825
Granted
May 12, 2020
Kind
B2
Abstract

An inductive charging device may include a charging assembly with at least one induction coil and at least one magnet plate, which may be ferrimagnetic or ferromagnetic at least on some regions, and an emission protection assembly fastened to the charging assembly, with a metal shielding plate, in order to shield field emissions arising during an inductive charging process. The emission protection assembly may have an active cooling assembly lying against the metal shielding plate so as to allow heat transfer and fastened thereto. The cooling assembly may have: at least one boundary insert lying against the metal shielding plate, by which a cooling region of the cooling assembly may be delimited; at least one channel structure insert lying against the metal shielding plate in the cooling region, through which a channel structure for a cooling medium may be provided; and a cooling cover, fastened to the boundary insert in a fluid-tight manner, in order to cover the cooling assembly.

Claims (35)

1. An inductive charging device for an electrically operated motor vehicle, comprising:

a charging assembly with at least one induction coil and at least one magnet plate, which is ferrimagnetic or ferromagnetic at least on some regions; and

an emission protection assembly fastened to the charging assembly, with a metal shielding plate, in order to shield field emissions arising during an inductive charging process;

wherein the emission protection assembly has an active cooling assembly lying against the metal shielding plate so as to allow heat transfer and fastened thereto;

wherein the cooling assembly has at least one boundary insert lying against the metal shielding plate, by which a cooling region of the cooling assembly is delimited;

wherein the cooling assembly has at least one channel structure insert lying against the metal shielding plate in the cooling region, through which a channel structure for a cooling medium is provided; and

wherein the cooling assembly has a cooling cover, fastened to the boundary insert in a fluid-tight manner, in order to cover the cooling assembly.

2. The inductive charging device according to claim 1 , wherein the cooling assembly has at least two channel structure inserts, which lie on one another at least in some regions, and form at least one insert stack arranged adjacently on the metal shielding plate.

3. The inductive charging device according to claim 2 , wherein the channel structures of the at least two channel structure inserts at least one of lying adjacent to one another and lying on one another in the insert stack have a lateral displacement with respect to one another, in order to generate a turbulent flow of the cooling medium in the cooling assembly.

4. The inductive charging device according to claim 2 , wherein the at least two channel structure inserts at least one of lying adjacent to one another and lying on one another in the insert stack have a lateral displacement with respect to one another, in order to generate a turbulent flow of the cooling medium in the cooling assembly.

5. The inductive charging device according to claim 1 , wherein the at least one channel structure insert is formed integrally on the boundary insert.

6. The inductive charging device according to claim 1 , further comprising a heat conduction insert fastened between the emission protection assembly and the charging assembly, in order to increase the heat emission of the charging assembly to the emission protection assembly.

7. The inductive charging device according to claim 1 , wherein the emission protection assembly is shaped so as to be substantially flat or follows substantially a three-dimensional surface.

8. The inductive charging device according to claim 1 , further comprising a power electronics unit for controlling the inductive charging device.

9. The inductive charging device according to claim 8 , wherein the power electronics unit is fastened to the emission protection assembly on one of an underside facing the charging assembly or an upper side facing away from the charging assembly, in order to be able to cool the power electronics unit with the cooling assembly.

10. The inductive charging device according to claim 2 , further comprising a power electronics unit for controlling the inductive charging device.

11. The inductive charging device according to claim 10 , wherein the power electronics unit is fastened to the emission protection assembly on an underside facing the charging assembly, in order to be able to cool the power electronics unit with the cooling assembly.

12. The inductive charging device according to claim 10 , wherein the power electronics unit is fastened to the emission protection assembly on an upper side facing away from the charging assembly, in order to be able to cool the power electronics unit with the cooling assembly.

13. The inductive charging device according to claim 2 , wherein the at least one channel structure insert is formed integrally on the boundary insert.

14. The inductive charging device according to claim 2 , further comprising a heat conduction insert fastened between the emission protection assembly and the charging assembly, in order to increase the heat emission of the charging assembly to the emission protection assembly.

15. The inductive charging device according to claim 2 , wherein the emission protection assembly is shaped so as to be substantially flat or follows substantially a three-dimensional surface.

16. An inductive charging device for an electrically operated motor vehicle, comprising:

a charging assembly with at least one induction coil and at least one magnet plate, which is ferrimagnetic or ferromagnetic at least on some regions; and

an emission protection assembly fastened to the charging assembly, with a metal shielding plate, in order to shield field emissions arising during an inductive charging process;

wherein the emission protection assembly has an active cooling assembly lying against the metal shielding plate so as to allow heat transfer and fastened thereto;

wherein the cooling assembly has at least one boundary insert lying against the metal shielding plate, by which a cooling region of the cooling assembly is delimited;

wherein the cooling assembly has at least two channel structure inserts lying against the metal shielding plate in the cooling region, through which a channel structure for a cooling medium is provided, the at least two channel structure inserts lying on one another at least in some regions, and forming at least one insert stack arranged adjacently on the metal shielding plate;

wherein at least one of:

the channel structures have a lateral displacement with respect to one another; and

the at least two channel structure inserts have a lateral displacement with respect to one another; and

wherein the cooling assembly has a cooling cover, fastened to the boundary insert in a fluid-tight manner, in order to cover the cooling assembly.

17. The inductive charging device according to claim 16 , wherein the at least one channel structure insert is formed integrally on the boundary insert.

18. The inductive charging device according to claim 16 , further comprising a heat conduction insert fastened between the emission protection assembly and the charging assembly, in order to increase the heat emission of the charging assembly to the emission protection assembly.

19. The inductive charging device according to claim 16 , wherein the emission protection assembly is shaped so as to be substantially flat or follows substantially a three-dimensional surface.

20. The inductive charging device according to claim 16 , further comprising a power electronics unit for controlling the inductive charging device.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 22, 2019
From: LAEMMLE, CHRISTOPHER; MOLDOVAN, FLOIN
To: MAHLE INTERNATIONAL GMBH
Reel/Frame 051097/0276 →
Priority Claims (1)
DE 10 2017 202 067 · Feb 9, 2017 · national
Continuity (1)
Related Publication 20200027640A1 · Jan 23, 2020