IP Library › Granted Patent US 10,655,414
Granted Patent B1
US 10,655,414 · App. 16/693,224 · Granted May 19, 2020

System and method for improving integrity of cased wellbores

Inventors: HanYi Wang (Austin, TX); PeiDong Zhao (Austin, TX)
E21B29/10E21B7/28E21B49/006
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Quick Facts
Patent No.
US 10,655,414
App. No.
16/693,224
Granted
May 19, 2020
Kind
B1
Abstract

A system and method for improving integrity of a cased wellbore. The method comprises identifying at least one weak plane corresponding to a highest probability of slip of fault within the open-hole wellbore. Further, the method comprises providing pressurized fluid into the open-hole wellbore to cause the slip of the fault by inducing tensile or shear failures within the open-hole wellbore along the at least one weak plane. The method also comprises restoring a shape of the open-hole wellbore after the slip of the fault by removing material from an inner surface of the open-hole wellbore, to provide a uniform or smooth cross-section along an elongate axis of the open-hole wellbore. The method further comprises arranging and cementing a casing along the restored open-hole wellbore to obtain the cased wellbore having improved integrity.

Claims (47)

1. A method for improving integrity of a cased wellbore, the method comprising:

identifying at least one weak plane corresponding to a highest probability of a slip of a fault within an open-hole wellbore;

providing pressurized fluid into the open-hole wellbore to cause the slip of the fault by inducing tensile or shear failures within the open-hole wellbore along the at least one weak plane;

restoring a shape of the open-hole wellbore after the slip of the fault by removing material from an inner surface of the open-hole wellbore, to provide a uniform or smooth cross-section along an elongate axis of the open-hole wellbore; and

arranging and cementing a casing along the restored open-hole wellbore to obtain the cased wellbore having improved integrity.

2. The method as claimed in claim 1 , wherein the open-hole wellbore is a horizontal wellbore or a deviated wellbore having a non-vertical portion.

3. The method as claimed in claim 1 , further comprising predicting an occurrence of the slip of the fault within the open-hole wellbore.

4. The method as claimed in claim 3 , further comprising:

identifying a shear strength along the at least one weak plane;

determining a shear and normal stress applied along the at least one weak plane; and

determining the shear stress to be equal to or more than the shear strength for predicting the occurrence of the slip of the fault along the at least one weak plane.

5. The method as claimed in claim 3 , further comprising using shear failure criterion comprising Mohr-Coulomb failure criterion, for predicting the occurrence of the slip of the fault by:

identifying a critical pore pressure along the at least one weak plane;

determining a pore pressure applied along the at least one weak plane; and

determining the pore pressure to be equal to or more than the critical pore pressure for predicting the occurrence of the slip of the fault along the at least one weak plane.

6. The method as claimed in claim 1 , further comprising determining an offset between the elongate axis of the open-hole wellbore and an axis corresponding to a distortion caused by the slip of the fault.

7. The method as claimed in claim 6 , wherein restoring the shape of the open-hole wellbore comprises reducing the offset between the elongate axis of the open-hole wellbore and the axis corresponding to the distortion caused by the slip of the fault.

8. A system for improving integrity of a cased wellbore, the system comprising:

a data storing arrangement configured to store information corresponding to at least one weak plane within an open-hole wellbore;

a data processing arrangement communicatively coupled to the data storing arrangement and configured to:

receive information corresponding to the at least one weak plane within the open-hole wellbore from the data storing arrangement; and

identify the at least one weak plane corresponding to a highest probability of a slip of a fault within the open-hole wellbore;

a fluid injection facility configured to provide pressurized fluid into the open-hole wellbore to cause the slip of the fault by inducing tensile or shear failures within the open-hole wellbore along the at least one weak plane;

a material-removal device configured to restore a shape of the open-hole wellbore after the slip of the fault by removing material from an inner surface of the open-hole wellbore, to provide a uniform or smooth cross-section along an elongate axis of the open-hole wellbore; and

a device for arranging and cementing a casing along the restored open-hole wellbore to obtain the cased wellbore having improved integrity.

9. The system as claimed in claim 8 , wherein the open-hole wellbore is a horizontal wellbore or a deviated wellbore having a non-vertical portion.

10. The system as claimed in claim 8 , wherein the data processing arrangement is further configured to predict an occurrence of the slip of the fault within the open-hole wellbore.

11. The system as claimed in claim 10 , wherein the data processing arrangement is configured to predict the occurrence of the slip of the fault by:

identifying a shear strength along the at least one weak plane;

determining a shear and normal stress applied along the at least one weak plane; and

determining the shear stress to be equal to or more than the shear strength for predicting the occurrence of the slip of the fault along the at least one weak plane.

12. The system as claimed in claim 10 , wherein the data processing arrangement is configured to use shear failure criterion comprising Mohr-Coulomb failure criterion, for predicting the occurrence of the slip of the fault by:

identifying a critical pore pressure along the at least one weak plane;

determining a pore pressure applied along the at least one weak plane; and

determining the pore pressure to be equal to or more than the critical pore pressure for predicting the occurrence of the slip of the fault along the at least one weak plane.

13. The system as claimed in claim 8 , wherein the fluid injection facility comprises at least one of a perforating gun or a notch tool.

14. The system as claimed in claim 8 , wherein the material-removal device is configured to restore the shape of the open-hole wellbore by performing consecutive forward and backward motions along the elongate axis of the open-hole wellbore.

15. The system as claimed in claim 8 , wherein the data processing arrangement is further configured to determine an offset between the elongate axis of the open-hole wellbore and an axis corresponding to a distortion caused by the slip of the fault.

16. The system as claimed in claim 15 , wherein the material-removal device is configured to restore the shape of the open-hole wellbore by reducing the offset between the elongate axis of the open-hole wellbore and the axis corresponding to the distortion caused by the slip of the fault.

17. The system as claimed in claim 8 , wherein the material-removal device comprises at least one of a milling device, a reaming device, a water-jet device, a gas-jet device or a high-power laser.

18. The system as claimed in claim 17 , wherein the material-removal device is arranged with a self-guiding arrangement for allowing steady movement of the material-removal device within the open-hole wellbore along a planned trajectory.

19. The system as claimed in claim 8 , wherein the material-removal device is further configured to enlarge a diameter of the open-hole wellbore after restoring the shape of the open-hole wellbore.

20. A computer program product, comprising one or more computer readable hardware storage devices having computer readable program code stored therein, said program code containing instructions executable by one or more processors of a computer system to implement a method for improving integrity of a cased wellbore, the method comprising:

identifying at least one weak plane corresponding to a highest probability of a slip of a fault within an open-hole wellbore;

providing pressurized fluid into the open-hole wellbore to cause the slip of the fault by inducing tensile or shear failures within the open-hole wellbore along the at least one weak plane;

restoring a shape of the open-hole wellbore after the slip of the fault by removing material from an inner surface of the open-hole wellbore, to provide a uniform or smooth cross-section along an elongate axis of the open-hole wellbore; and

arranging and cementing a casing along the restored open-hole wellbore to obtain the cased wellbore having improved integrity.

Continuity (1)
Provisional Application 62792834 · Jan 15, 2019
Cited By (1)
US 12,595,729