IP Library › Granted Patent US 10,658,237
Granted Patent B2
US 10,658,237 · App. 16/175,802 · Granted May 19, 2020

Semiconductor devices

Inventors: Fu-Hsiang Su (Hsinchu, TW); Jyh-Huei Chen (Hsinchu, TW); Kuo-Chiang Tsai (Hsinchu, TW); Ke-Jing Yu (Kaohsiung, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L21/76897H01L21/0332H01L21/0335H01L21/823821H01L21/823871H01L23/535H01L27/0924
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Quick Facts
Patent No.
US 10,658,237
App. No.
16/175,802
Granted
May 19, 2020
Kind
B2
Abstract

Semiconductor devices are provided, and includes a substrate, a first gate structure and a second gate structure over the substrate, a first hard mask on the first gate structure and a second hard mask on the second gate structure and a third hard mask. The third hard mask is disposed in a dielectric layer between the first gate structure and the second gate structure and disposed between the first hard mask and the second hard mask.

Claims (40)

1. A semiconductor device, comprising:

a substrate;

a first gate structure and a second gate structure over the substrate;

a first hard mask on the first gate structure and a second hard mask on the second gate structure;

a third hard mask, disposed in a dielectric layer between the first gate structure and the second gate structure and disposed between the first hard mask and the second hard mask

a source-drain region between the first gate structure and the second gate structure; and

a conductive contact, disposed on and electrically connecting the source-drain region, wherein the third hard mask surrounds the conductive contact.

2. The semiconductor device as claimed in claim 1 , wherein a top surface of the third hard mask is substantially flush with top surfaces of the first and second hard masks.

3. The semiconductor device as claimed in claim 1 , wherein the third hard mask is integrally formed.

4. The semiconductor device as claimed in claim 1 , wherein the third hard mask is in physical contact with the source-drain region.

5. The semiconductor device as claimed in claim 1 , further comprising first spacers on opposite sidewalls of the first gate structure, wherein top surfaces of first spacers and the first gate structure are substantially coplanar.

6. The semiconductor device as claimed in claim 1 , wherein an entire sidewall of the first hard mask between the first and third hard masks is in contact with a sidewall of the third hard mask.

7. The semiconductor device as claimed in claim 1 , wherein a top surface of the dielectric layer is lower than a top surface of the third hard mask.

8. A semiconductor device, comprising:

a substrate;

a gate structure over the substrate;

a hard mask on the gate structure;

a source-drain region in the substrate aside the gate structure;

a conductive contact disposed on and electrically connecting the source-drain region;

a first spacer between the gate structure and the conductive contact, wherein a top surface of the first spacer is substantially flush with a top surface of the gate structure; and

a second spacer on the first spacer and between the hard mask and the conductive contact, wherein a top surface of the second spacer is substantially flush with top surfaces of the conductive contact and the hard mask.

9. The semiconductor device as claimed in claim 8 , wherein the second spacer is overlapped with the first spacer therebeneath.

10. The semiconductor device as claimed in claim 8 , wherein a sidewall of the second spacer is aligned with a sidewall of the first spacer.

11. The semiconductor device as claimed in claim 8 , wherein the first spacer is in contact with the gate structure and the conductive contact.

12. The semiconductor device as claimed in claim 8 , wherein the second spacer is in contact with the hard mask and the conductive contact.

13. A semiconductor device, comprising:

a substrate;

a gate structure over the substrate;

a hard mask on the gate structure;

a source-drain region in the substrate aside the gate structure;

a conductive contact disposed on and electrically connecting the source-drain region;

a first plug disposed on and electrically connecting the gate structure;

a second plug disposed on and electrically connecting the conductive contact; and a spacer disposed along an entire interface between the conductive contact and the hard mask.

14. The semiconductor device as claimed in claim 13 , wherein the spacer includes a first portion between the conductive contact and the gate structure and a second portion between the conductive contact and the hard mask.

15. The semiconductor device as claimed in claim 14 , wherein a top surface of the first portion is substantially flush with a top surface of the gate structure.

16. The semiconductor device as claimed in claim 14 , wherein a top surface of the second portion is substantially flush with a top surface of the conductive contact.

17. The semiconductor device as claimed in claim 14 , wherein the first portion and the second portion are not integrally formed.

18. The semiconductor device as claimed in claim 13 , wherein the spacer is horizontally disposed between and electrically insulates the first plug and the conductive contact.

19. The semiconductor device as claimed in claim 13 , wherein in the horizontal direction, the spacer is disposed between and electrically insulates the second plug and the gate structure.

20. The semiconductor device as claimed in claim 13 , wherein in the horizontal direction, the spacer is disposed between and the first plug and the conductive contact.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2018
From: SU, FU-HSIANG; CHEN, JYH-HUEI; TSAI, KUO-CHIANG; YU, KE-JING
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 047362/0528 →
Continuity (2)
Provisional Application 62712214 · Jul 31, 2018
Related Publication 20200043787A1 · Feb 6, 2020