IP Library Granted Patent US 10,663,156
Granted Patent B2
US 10,663,156 · App. 16/538,028 · Granted May 26, 2020

Field-configurable LED tape light

Inventor: Ryan P. Hanslip (San Francisco, CA)
Assignee: Aion LED, Inc.
F21V23/06F21S4/24F21V23/003H05B45/20F21Y2103/10F21Y2115/10
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Quick Facts
Patent No.
US 10,663,156
App. No.
16/538,028
Granted
May 26, 2020
Kind
B2
Abstract

LED tape is provided that employs a plurality of surface-mounted contact terminals. The LED tape can be severed at discrete locations adjacent to the contact terminal to create a tape segment configured to interconnect to a power source or to another tape segment by way of a wire selectively received and secured within corresponding terminal connectors. The use of the connecting wire omits the need for a mechanical connector or integration by soldering currently required to interconnect LED tape segments.

Claims (43)

1. A tape light system, comprising:

an elongate substrate;

a set of spaced lighting elements positioned on the elongate substrate;

at least one cutline located between a first lighting element and a second lighting element of the set of spaced lighting elements;

a set of contact terminals mounted on the substrate, the contact terminals having a positive portion positioned across the at least one cutline and a negative portion positioned across the at least one cutline, the positive portion comprising a first positive portion and a second positive portion positioned on opposing sides of the at least one cutline, the negative portion comprising a first negative portion and a second negative portion positioned on opposing sides of the at least one cutline; and

a connector interconnecting the first positive portion and the second positive portion and interconnecting the first negative portion and the second negative portion.

2. The tape light system of claim 1 , wherein the connector is a metallic pin.

3. The tape light system of claim 1 , wherein the connector is a flexible wire.

4. The tape light system of claim 1 , wherein the first positive portion, the second positive portion, the first negative portion, and the second negative portion comprise a push-in connector or a set screw to selectively secure the connector.

5. The tape light system of claim 1 , wherein the elongate substrate is a strip of predetermined length having a first edge and a second edge that define a width, wherein the length is greater than the width, and wherein the at least one cutline is comprised of a perforation that extends from the first edge and the second edge.

6. The tape light system of claim 1 , further comprising an LED driver comprising a processor, the processor storing a set of multi-channel dim curves, the set of multi-channel dim curves comprising a set of control instructions for the set of spaced lighting elements.

7. The tape light system of claim 1 , further comprising a collimating optic and an optical sheet, wherein:

at least one of the spaced lighting elements emit light at a first light pattern;

the collimating optic is positioned adjacent the at least one of the spaced lighting elements and alters the first light pattern to emit a collimating light of a second light pattern; and

the optical sheet is positioned adjacent the collimating optic and emits an optical sheet light of a third light pattern of reduced pixilation relative to the second light pattern.

8. The tape light system of claim 7 , wherein the first light pattern generally has a 120 degree profile and the second light pattern generally has a 15 degree profile.

9. The tape light system of claim 7 , wherein the optical sheet is a lenticular sheet comprising a flat first surface and a textured second surface opposite the flat first surface.

10. The tape light system of claim 1 , wherein the elongated substrate has a first surface receiving the set, of spaced lighting elements and a second surface opposite the first surface, the second surface comprising an adhesive.

11. A method of installing a tape light system comprising

providing a tape light comprising:

a substrate;

a set of spaced lighting elements positioned on the substrate;

a cutline located between a first lighting element and a second lighting element of the set of spaced lighting elements; and

a contact terminal mounted on the substrate, the contact terminal having a positive portion positioned across the at least one cutline and a negative portion positioned across the at least one cutline, the positive portion comprising a first positive portion and a second positive portion positioned on opposing sides of the at least one cutline, the negative portion comprising a first negative portion and a second negative portion positioned on opposing sides of the at least one cutline;

cutting the substrate at the cutline to form a first tape light portion and a

second tape light portion;

providing a connector; and

connecting the first tape, light portion and the second tape light portion with the connector.

12. The method of claim 11 , wherein the connector includes at least one of a metal pin and a flexible wire.

13. The method of claim 11 , wherein the tape light further comprises an LED driver comprising a processor, the processor storing a set of multi-channel dim curves, the set of multi-channel dim curves comprising a set of control instructions for the set of spaced lighting elements.

14. The method of claim 13 , further comprising the step of controlling the set of spaced lighting elements using the LED driver.

15. The method of claim 11 , wherein the set of spaced lighting elements includes at least one of cool white light, ultra warm white light, and warm white light spaced lighting elements.

16. A controllable tape light system comprising:

a substrate;

a set of spaced diode lighting sources disposed on the substrate;

a cutline located between a first diode lighting source and a second diode lighting source of the set of spaced diode lighting sources;

a set of contact terminals mounted on the substrate, the contact terminals having a first portion and a second portion, the first portion and the second portion positioned on opposing sides of the at least one cutline;

a connector interconnecting the first portion and the second portion; and

an LED driver comprising a processor, the processor storing a set of multi-channel dim curves, the set of multi-channel dim curves comprising a set of control instructions for each of the first diode lighting source and a second diode lighting source.

17. The controllable tape light system of claim 16 , wherein the set of control instructions for each of the first diode lighting source and the second diode lighting source is selectable and controls the first diode lighting source and the second diode lighting source.

18. The controllable tape light system of claim 17 , further comprising a dimmer in communication with the LED driver, the dimmer selecting the set of control instructions.

19. The controllable tape light system of claim 17 , wherein the LED driver is configured to receive third party communication from a third party, the third party communication selecting the set of control instructions for the first diode lighting source and the second diode lighting source.

20. The controllable tape light system of claim 15 , wherein the set of spaced diode lighting sources include at least one of cool white light, ultra warm white light, and warm white light spaced diode lighting sources.

Continuity (8)
Continuation 16159404 · Oct 12, 2018
Continuation In Part 15716244 · Sep 26, 2017
Provisional Application 62697645 · Jul 13, 2018
Provisional Application 62572138 · Oct 13, 2017
Provisional Application 62524380 · Jun 23, 2017
Provisional Application 62483883 · Apr 10, 2017
Provisional Application 62400016 · Sep 26, 2016
Related Publication 20200018470A1 · Jan 16, 2020