IP Library Granted Patent US 10,663,913
Granted Patent B2
US 10,663,913 · App. 16/198,008 · Granted May 26, 2020

Process cartridge and electrophotographic apparatus

Inventors: Tatsuya Yamaai (Yokohama, JP); Kazunori Noguchi (Suntou-gun, JP); Shuhei Iwasaki (Yokohama, JP); Akira Sakakibara (Susono, JP); Daisuke Miura (Tokyo, JP); Harunobu Ogaki (Suntou-gun, JP); Takumi Furukawa (Susono, JP); Yuya Tomomizu (Yokohama, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G21/1814G03G5/0614G03G15/0233G03G15/75
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Quick Facts
Patent No.
US 10,663,913
App. No.
16/198,008
Filed
Nov 21, 2018
Granted
May 26, 2020
Kind
B2
Art Unit
1737
USPC
430/66
Abstract

Provided is a process cartridge having a charging member and an electrophotographic photosensitive member to be charged by being in contact with the charging member, wherein the electrophotographic photosensitive member has a support and a photosensitive layer in this order, and a surface layer of the electrophotographic photosensitive member has a Martens hardness of 230 N/mm 2 or less.

Claims (50)

1. A process cartridge, comprising:

a charging member; and

an electrophotographic photosensitive member configured to be charged by being in contact with the charging member, said electrophotographic photosensitive member comprising a support and a photosensitive layer in this order,

the charging member having an electroconductive substrate and a conductive elastic layer as a surface layer,

the elastic layer containing a binder and a bowl-shaped resin particle having an opening, the opening being exposed on a surface of the charging member,

a surface of the elastic layer comprising a concave portion derived from the opening and a convex portion derived from an edge of the opening, wherein

a surface layer of the electrophotographic photosensitive member contains a charge transport material and a polycarbonate resin having structures represented by formulae (I) and (II), where formula (I) is

and formula (II) is at least one of formulae (II-1) to (II-5)

and

the surface layer of the electrophotographic photosensitive member has a Martens hardness of 230 N/mm 2 or less.

2. A process cartridge, comprising:

a charging member; and

an electrophotographic photosensitive member configured to be charged by being in contact with the charging member, the electrophotographic photosensitive member comprising a support and a photosensitive layer in this order,

the charging member having an electroconductive substrate and a conductive elastic layer as a surface layer,

a surface of the elastic layer containing an insulating hollow particle and an insulating binder,

the hollow particle forming a convex portion exposed on the surface of the elastic layer, the hollow particle having a recess at the apex part of the convex portion, wherein

a surface layer of the electrophotographic photosensitive member contains a charge transport material and a polycarbonate resin having structures represented by formulae (I) and (II), where formula (I) is

and formula (II) is at least one of formulae (II-1) to (II-5)

and

the surface layer of the electrophotographic photosensitive member has a Martens hardness of 230 N/mm 2 or less.

3. The process cartridge according to claim 1 , wherein the structure represented by formula (II) is at least one of formulae (II-1), (II-2) and (II-3).

4. The process cartridge according to claim 1 , wherein the proportion of the structure represented by formula (I) in the polycarbonate resin is 20 to 60 mol %.

5. The process cartridge according to claim 1 , wherein the charge transport material has a content of 30 to 70% by mass relative to a content of the polycarbonate resin in the surface layer.

6. The process cartridge according to claim 1 , wherein the structure represented by formula (II) has a structure represented by formula (II-1) and a structure represented by formula (II-2).

7. The process cartridge according to claim 6 , wherein the proportion of the structure represented by formula (II-1) is 0.1 to 1.0 times the proportion of the structure represented by formula (II-2) in terms of a molar ratio in the polycarbonate resin.

8. An electrophotographic apparatus, comprising:

at least one of a charging unit and an exposing unit; and

a process cartridge, the process cartridge comprising a charging member and an electrophotographic photosensitive member configured to be charged by being in contact with the charging member, the electrophotographic photosensitive member comprising a support and a photosensitive layer in this order,

the charging member having an electroconductive substrate, and a conductive elastic layer as a surface layer,

the elastic layer containing a binder and a bowl-shaped resin particle having an opening, the opening being exposed on a surface of the charging member,

a surface of the elastic layer comprising a concave portion derived from the opening and a convex portion derived from an edge of the opening, wherein

a surface layer of the electrophotographic photosensitive member contains a charge transport material and a polycarbonate resin having structures represented by formulae (I) and (II), where formula (I) is

and formula (II) is at least one of formulae (II-1) to (II-5)

and

the surface layer of the electrophotographic photosensitive member has a Martens hardness of 230 N/mm 2 or less.

9. The process cartridge according to claim 2 , wherein the structure represented by formula (II) is at least one of formulae (II-1), (II-2) and (II-3).

10. The process cartridge according to claim 2 , wherein the proportion of the structure represented by formula (I) in the polycarbonate resin is 20 to 60 mol %.

11. The process cartridge according to claim 2 , wherein the charge transport material has a content of 30 to 70% by mass relative to a content of the polycarbonate resin in the surface layer.

12. The process cartridge according to claim 2 , wherein the structure represented by formula (II) has a structure represented by formula (II-1) and a structure represented by formula (II-2).

13. The process cartridge according to claim 12 , wherein the proportion of the structure represented by formula (II-1) is 0.1 to 1.0 times the proportion of the structure represented by formula (II-2) in terms of a molar ratio in the polycarbonate resin.

14. An electrophotographic apparatus, comprising:

at least one of a charging unit and an exposing unit; and

a process cartridge, the process cartridge comprising a charging member and an electrophotographic photosensitive member configured to be charged by being in contact with the charging member, the electrophotographic photosensitive member comprising a support and a photosensitive layer in this order,

the charging member having an electroconductive substrate, and a conductive elastic layer as a surface layer,

a surface of the elastic layer containing an insulating hollow particle and an insulating binder,

the hollow particle forming a convex portion exposed on the surface of the elastic layer, the hollow particle having a recess at the apex part of the convex portion, wherein

a surface layer of the electrophotographic photosensitive member contains a charge transport material and a polycarbonate resin having structures represented by formulae (I) and (II), where formula (I) is

and formula (II) is at least one of formulae (II-1) to (II-5)

and

the surface layer of the electrophotographic photosensitive member has a Martens hardness of 230 N/mm 2 or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2019
From: YAMAAI, TATSUYA; NOGUCHI, KAZUNORI; IWASAKI, SHUHEI; SAKAKIBARA, AKIRA; MIURA, DAISUKE; OGAKI, HARUNOBU; FURUKAWA, TAKUMI; TOMOMIZU, YUYA
To: CANON KABUSHIKI KAISHA
Reel/Frame 048198/0030 →
Priority Claims (1)
JP 2017-226347 · Nov 24, 2017 · national
Continuity (1)
Related Publication 20190163119A1 · May 30, 2019
Cited By (8)
US 12,259,674 US 12,326,688 US 12,326,689 US 12,353,164 US 12,619,171 US 12,638,805 US 12,681,395 US 12,717,251