Carriage transport system and method of manufacturing article
A carriage transport system, including a transport path formed of a plurality of transporting modules; a plurality of lower-order controllers each configured to conduct drive control of a carriage on a covered transporting module among the plurality of transporting modules; and a higher-order controller configured to control the plurality of lower-order controllers, wherein the plurality of lower-order controllers each receive a drive instruction for the carriage on the transport path from the higher-order controller in advance, and when respectively receiving one-group transport instructions transmitted from the higher-order controller simultaneously at the same timing, the plurality of lower-order controllers each apply the drive instruction to one of the carriage that is present on the covered transporting module and the carriage that is to enter the covered transporting module in an order of entering the covered transporting module, to thereby conduct the drive control of the carriage.
1. A carriage transport system, comprising:
a transport path formed of a plurality of transporting modules, wherein each of the transporting modules has a controller and a memory;
a plurality of carriages configured to move along the transport path; and
a receiver configured to receive a transport instruction for starting moving the plurality of carriages, and to receive a plurality of drive instructions for instructing moving conditions for the plurality of carriages,
wherein the memory, before the receiver receives the transport instruction, preliminarily stores the plurality of drive instructions received by the receiver, and
wherein, after the controller receives the transport instruction received by the receiver, the controller corresponding to one of the plurality of transporting modules executes the plurality of drive instructions stored in the respective memory one by one in a predetermined sequential order with respect to the carriages entering an area of the transporting module corresponding to the controller.
2. The carriage transport system according to claim 1 , wherein each of the drive instructions comprises a trapezoidal drive profile with respect to the carriage.
3. The carriage transport system according to claim 1 , further comprising a second controller, different from the controllers of the transporting modules, configured to transmit the transport instruction,
wherein the controllers of the transporting modules transmit a drive end signal to the second controller when completing execution of all the drive instructions.
4. The carriage transport system according to claim 1 , wherein:
each of the plurality of carriages comprises a permanent magnet;
each of the plurality of transporting modules comprises a coil group; and
the controller of the respective transporting module controls an amount of a current flowing through the coil group of the transporting module corresponding to the respective controller.
5. The carriage transport system according to claim 1 , wherein the drive instructions stored in the controllers are transmitted from a second controller different from the controllers of the transporting modules, in advance.
6. The carriage transport system according to claim 1 , further comprising a sensor configured to detect the carriage entering the transporting module.
7. The carriage transport system according to claim 1 , wherein the controller of the respective transporting module controls the driving force applied to the plurality of carriages in accordance with the driving instructions.
8. A method of manufacturing an article using a carriage transport system and at least one process apparatus, the carriage transport system including:
a transport path formed of a plurality of transporting modules, wherein each of the transporting modules has a controller and a memory;
a plurality of carriages configured to move along the transport path; and
a receiver configured to receive a transport instruction for starting moving the plurality of carriages, and to receive a plurality of drive instructions for instructing moving conditions for the plurality of carriages,
wherein the memory, before the receiver receives the transport instruction, preliminarily stores the plurality of drive instructions received by the receiver,
the method comprising:
executing, after the controller receives the transport instruction received by the receiver, by the controller corresponding to one of the plurality of transporting modules, the plurality of drive instructions stored in the respective memory one by one in a predetermined sequential order with respect to the carriages entering an area of the transporting module corresponding to the controller; and
conducting, by the process apparatus, a predetermined process for a work on the carriage.
9. The method of manufacturing the article according to claim 8 , wherein:
each of the plurality of carriages comprises a permanent magnet;
each of the plurality of transporting modules comprises a coil group; and
the respective controller of the transporting modules controls an amount of a current flowing through the coil group of the transporting module corresponding to the respective controller.
10. The method of manufacturing according to claim 8 , wherein the plurality of drive instructions stored in the respective memory of the transporting modules are transmitted from a second controller different from the controllers of the transporting modules, in advance.
11. The method of manufacturing the article according to claim 8 , wherein the controller of the respective transporting module controls the driving force applied to the plurality of carriages in accordance with the driving instructions.