IP Library Granted Patent US 10,672,546
Granted Patent B2
US 10,672,546 · App. 15/440,660 · Granted Jun 2, 2020

R-T-B based permanent magnet

Inventors: Masashi Miwa (Tokyo, JP); Takurou Iwasa (Tokyo, JP); Tamotsu Ishiyama (Tokyo, JP)
Assignee: TDK CORPORATION
H01F1/0577B22F3/16B22F3/24B22F9/04C22C33/0278C22C33/04C22C38/001C22C38/002C22C38/005C22C38/06C22C38/10C22C38/14B22F2003/248B22F2009/044B22F2201/11B22F2201/20B22F2998/10C22C2202/02
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Quick Facts
Patent No.
US 10,672,546
App. No.
15/440,660
Granted
Jun 2, 2020
Kind
B2
Abstract

An R-T-B based permanent magnet includes main phase grains composed of R 2 T 14 B type compound. R is a rare earth element. T is iron group element(s) essentially including Fe or Fe and Co. B is boron. The magnet contains at least C, Ga, and M selected from Zr, Ti, and Nb in addition to R, T, and B. B is contained at 0.71 mass % to 0.88 mass %. C is contained at 0.15 mass % to 0.34 mass %. Ga is contained at 0.40 mass % to 1.40 mass %. M is contained at 0.25 mass % to 2.50 mass %. A formula (1) of 0.14≤[C]/([B]+[C])≤0.30 and a formula (2) of 5.0≤[B]+[C]−[M]≤5.6 are satisfied, where [B], [C], and [M] are respectively a content of B, C, and M by atom %.

Claims (35)

1. An R-T-B based permanent magnet comprising main phase grains composed of R 2 T 14 B compound, wherein

R is a rare earth element, T is iron group element(s) essentially comprising Fe or Fe and Co, and B is boron,

the R-T-B based permanent magnet contains at least C, Ga, and M (M is at least one element selected from a group of Zr, Ti, and Nb), and optionally contains Cu, Al, O, N, V, Cr, Mn, Ni, Mo, Hf, Ta, W, Si, Bi, and Sn in addition to R, T, and B,

R is contained at 29 mass % or more and 37 mass % or less,

B is contained at 0.71 mass % or more and 0.88 mass % or less,

C is contained at 0.15 mass % or more and 0.34 mass % or less,

Ga is contained at 0.70 mass % or more and 1.40 mass % or less,

M is contained at 0.25 mass % or more and 2.50 mass % or less,

Cu is contained at 1.5 mass % or less (including zero mass %),

Al is contained at 0.6 mass % or less (including zero mass %),

O is contained at 0.5 mass % or less (including zero mass %),

N is contained at 0.2 mass or less (including zero mass %),

a total content of V, Cr, Mn, Ni, Mo, Hf, Ta, W, Si, Bi, and Sn are 2.0 mass % or less (including zero mass %),

T is contained a balance,

a heavy rare earth element is contained at 0.51 mass % or less (including zero mass %),

a formula (1) of 0.14≤[C]/([B]+[C])≤0.30 and a formula (3) of 5.2≤[B]+[C]−[M]≤5.4 are satisfied, where [B] is a B content represented by atom %, [C] is a C content represented by atom %, and [M] is a M content represented by atom %, and

coercivity (HcJ) of the R-T-B based permanent magnet is 1702 kA/m or more and 1902 kA/m or less.

2. The R-T-B based permanent magnet according to claim 1 , further comprising at least Cu, wherein

Cu is contained at 0.05 mass % or more and 1.5 mass % or less.

3. The R-T-B based permanent magnet according to claim 1 , further comprising at least Al, wherein

Al is contained at 0.03 mass % or more and 0.6 mass % or less.

4. The R-T-B based permanent magnet according to claim 1 , wherein

Co is contained at 0.3 mass % or more and 4.0 mass % or less.

5. The R-T-B based permanent magnet according to claim 1 , wherein

the main phase grains composed of R 2 T 14 B compound and a grain boundary are contained, and

the grain boundary contains an R-T-Ga phase including R, T, and Ga and a carbide phase of M.

6. The R-T-B based permanent magnet according to claim 1 , wherein

B is contained at 0.71 mass % or more and 0.85 mass % or less.

7. The R-T-B based permanent magnet according to claim 1 , wherein

C is contained at 0.15 mass % or more and 0.30 mass % or less.

8. The R-T-B based permanent magnet according to claim 1 , wherein

M is contained at 0.65 mass % or more and 2.50 mass % or less.

9. The R-T-B based permanent magnet according to claim 1 , wherein M is Zr.

10. The R-T-B based permanent magnet according to claim 1 , wherein M is Ti.

11. The R-T-B based permanent magnet according to claim 1 , wherein M is Nb.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2017
From: MIWA, MASASHI; IWASA, TAKUROU; ISHIYAMA, TAMOTSU
To: TDK CORPORATION
Reel/Frame 041360/0192 →
Priority Claims (1)
JP 2016-035104 · Feb 26, 2016 · national
Continuity (1)
Related Publication 20170250015A1 · Aug 31, 2017