IP Library › Granted Patent US 10,680,242
Granted Patent B2
US 10,680,242 · App. 15/586,341 · Granted Jun 9, 2020

Method for manufacturing positive electrode active material, and lithium ion battery

Inventors: Takuya Miwa (Mie, JP); Yumiko Yoneda (Kanagawa, JP); Teppei Oguni (Kanagawa, JP)
Assignee: Semiconductor Energy Laboratory Co., Ltd.
H01M4/5825C01B25/45C01P2002/72C01P2004/03C01P2004/62C01P2004/64C01P2006/40H01M10/0525H01M2004/028
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Quick Facts
Patent No.
US 10,680,242
App. No.
15/586,341
Granted
Jun 9, 2020
Kind
B2
Abstract

A composite oxide with high diffusion rate of lithium is provided. Alternatively, a lithium-containing complex phosphate with high diffusion rate of lithium is provided. Alternatively, a positive electrode active material with high diffusion rate of lithium is provided. Alternatively, a lithium ion battery with high output is provided. Alternatively, a lithium ion battery that can be manufactured at low cost is provided. A positive electrode active material is formed through a first step of mixing a lithium compound, a phosphorus compound, and water, a second step of adjusting pH by adding a first aqueous solution to a first mixed solution formed in the first step, a third step of mixing an iron compound with a second mixed solution formed in the second step, a fourth step of performing heat treatment under a pressure more than or equal to 0.1 MPa and less than or equal to 2 MPa at a highest temperature more than 100° C. and less than or equal to 119° C. on a third mixed solution formed in the third step with a pH of more than or equal to 3.5 and less than or equal to 5.0.

Claims (29)

1. A method for manufacturing a positive electrode active material comprising lithium, phosphorus, iron, and oxygen, comprising:

a first step of forming a first mixed solution by mixing a lithium compound, a phosphorus compound, and water;

a second step of forming a second mixed solution by adjusting pH by adding a first aqueous solution to the first mixed solution;

a third step of forming a third mixed solution by mixing an iron compound with the second mixed solution after the second step; and

a fourth step of performing heat treatment under a pressure more than or equal to 0.1 MPa and less than or equal to 2 MPa on the third mixed solution,

wherein a pH of the third mixed solution is more than or equal to 3.5 and less than or equal to 5.0,

wherein a highest temperature in the fourth step is more than 100° C. and less than or equal to 119° C., and

wherein the positive electrode active material belongs to a space group Pnma.

2. The method for manufacturing a positive electrode active material according to claim 1 ,

wherein the lithium compound is a lithium chloride,

wherein the first aqueous solution is alkaline, and

wherein a base included in the first aqueous solution is ammonia or organic amine.

3. The method for manufacturing a positive electrode active material according to claim 1 , wherein the third step is performed in an air atmosphere.

4. The method for manufacturing a positive electrode active material according to claim 1 , wherein a thickness of a particle of the positive electrode active material is more than or equal to 10 nm and less than or equal to 200 nm.

5. A method for manufacturing a positive electrode active material comprising lithium, phosphorus, iron, and oxygen, comprising steps of:

forming a first mixed solution by mixing a lithium compound, a phosphorus compound, and a solvent;

forming a second mixed solution by adjusting pH by adding a first aqueous solution to the first mixed solution;

forming a third mixed solution by mixing an iron compound with the second mixed solution after the step of forming the second mixed solution; and

performing heat treatment under a pressure more than or equal to 0.1 MPa and less than or equal to 2 MPa on the third mixed solution,

wherein a pH of the third mixed solution is more than or equal to 3.5 and less than or equal to 5.0, and

wherein a highest temperature in the heat treatment is more than 100° C. and less than or equal to 119° C.

6. The method for manufacturing a positive electrode active material according to claim 5 , wherein the solvent comprises water.

7. The method for manufacturing a positive electrode active material according to claim 5 , wherein the positive electrode active material belongs to a space group Pnma.

8. The method for manufacturing a positive electrode active material according to claim 5 ,

wherein the lithium compound is a lithium chloride,

wherein the first aqueous solution is alkaline, and

wherein a base included in the first aqueous solution is ammonia or organic amine.

9. The method for manufacturing a positive electrode active material according to claim 5 , wherein the third mixed solution is formed in an air atmosphere.

10. The method for manufacturing a positive electrode active material according to claim 5 , wherein a thickness of a particle of the positive electrode active material is more than or equal to 10 nm and less than or equal to 200 nm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2017
From: MIWA, TAKUYA; YONEDA, YUMIKO; OGUNI, TEPPEI
To: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
Reel/Frame 042235/0514 →
Priority Claims (1)
JP 2016-099458 · May 18, 2016 · national
Continuity (1)
Related Publication 20170338489A1 · Nov 23, 2017