IP Library Granted Patent US 10,688,336
Granted Patent B2
US 10,688,336 · App. 16/112,456 · Granted Jun 23, 2020

Cordless treadmill

Inventors: Brett Athey (Newport Beach, CA); Franklin Shelley (Huntington Beach, CA)
Assignee: Human Powered Fitness Inc.
A63B22/02A63B21/15A63B22/0214A63B22/0228A63B71/0622A63B21/225A63B22/0023A63B71/0686A63B2071/0072A63B2071/0081A63B2071/065A63B2220/13A63B2230/015
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Quick Facts
Patent No.
US 10,688,336
App. No.
16/112,456
Granted
Jun 23, 2020
Kind
B2
Abstract

A cordless treadmill includes a deck assembly including a frame, a belt system, an incline adjustment system, and a generator system; and a display assembly that supports an electronic display device above the deck assembly for displaying information to a user. The incline adjustment system includes a lever and a lift motor, the lever having a first end rotatably coupled to a frame of the deck assembly. The generator system includes a flywheel generator coupled to at least one of a forward or rear roller and configured to generate electricity as a result of the at least one of the forward or rear rollers rotating with respect to the frame, wherein the flywheel generator is configured to provide power to the electronic display device and the lift motor.

Claims (41)

1. A cordless treadmill, comprising:

a deck assembly comprising a frame, a belt system, an incline adjustment system, and a generator system; and

a display assembly that supports an electronic display device above the deck assembly for displaying information to a user;

the belt system comprising a forward roller configured to roll about a forward axle that extends laterally from the forward roller into the frame, a rear roller configured to roll about a rear axle that extends laterally from the rear roller into the frame, a belt placed around the forward and rear rollers, and a plurality of support rollers that are smaller in diameter than the forward roller and are positioned between the forward and rear rollers to support the belt;

the incline adjustment system comprising a lift motor configured to cause a front end of the frame to change elevation with respect to a horizontal surface;

the generator system comprising a flywheel generator coupled to at least one of the forward or rear rollers and configured to generate electricity as a result of the at least one of the forward or rear rollers rotating with respect to the frame, wherein the flywheel generator is configured to generate power for use by the electronic display device and the lift motor;

wherein the deck assembly further comprises a weight sensor to detect a weight of a user, and wherein the incline adjustment system is configured to automatically adjust the elevation of the front end of the frame at least partially based on a detected weight of a user.

2. The cordless treadmill of claim 1 , wherein the incline adjustment system further comprises:

a lever having a first end and a second end, the lever rotatably coupled to the frame at the first end, and the lever comprising one or more wheels at the second end; and

a lift assist system functionally positioned between the frame and the lever, the lift assist system configured to apply a force to the lever in a direction that would tend to increase the elevation of the front end of the frame, to reduce an amount of electrical power required by the lift motor to increase the elevation of the front end of the frame.

3. The cordless treadmill of claim 2 , wherein the lift assist system comprises one or more springs.

4. The cordless treadmill of claim 3 , wherein each of the one or more springs are capable of lifting up to 150 pounds.

5. The cordless treadmill of claim 2 , wherein the lift assist system comprises one or more gas springs.

6. The cordless treadmill of claim 2 , wherein the lift assist system comprises a pair of gas springs, with one gas spring positioned adjacent a left side of the frame and another gas spring positioned adjacent a right side of the frame.

7. The cordless treadmill of claim 1 , wherein the incline adjustment system comprises a linear actuator, the linear actuator comprising the lift motor.

8. The cordless treadmill of claim 1 , wherein the incline adjustment system is manually controllable by a user.

9. The cordless treadmill of claim 1 , wherein the incline adjustment system comprises an incline sensor, and the electronic display device is configured to display an indication of a present level of incline detected by the incline sensor.

10. The cordless treadmill of claim 1 , further comprising a battery configured to store power generated by the flywheel generator, for powering at least one of the electronic display device or the lift motor.

11. The cordless treadmill of claim 1 , wherein the electronic display device comprises an LED light display.

12. The cordless treadmill of claim 1 , wherein the electronic display device comprises a video screen.

13. The cordless treadmill of claim 1 , wherein the display assembly comprises a pedestal that supports the electronic display device above the deck assembly.

14. The cordless treadmill of claim 1 , wherein the frame is adapted to place the belt of the belt system into tension as one or both of the forward or rear rollers is lowered into the frame.

15. The cordless treadmill of claim 14 , wherein the frame comprise one or more arcuate slots adapted to receive the forward or rear axle, to place the belt of the belt system into tension as one or both of the forward or rear rollers is lowered into the frame.

16. The cordless treadmill of claim 1 , wherein the plurality of support rollers are part of a roller cartridge.

17. The cordless treadmill of claim 16 , wherein the roller cartridge comprises a plurality of columns of rollers positioned laterally adjacent to one another and positioned such that, when the belt is supported by the plurality of columns of rollers, the belt will form a substantially flat walking or running surface.

18. The cordless treadmill of claim 1 , wherein the flywheel generator is coupled to the at least one of the forward or rear rollers through a transmission that enables a gear ratio between the belt system and the flywheel generator to be changed.

19. The cordless treadmill of claim 18 , wherein the generator system is configured to adjust the gear ratio at least partially based on a detected weight of a user.

20. A cordless treadmill, comprising:

a deck assembly comprising a frame, a belt system, an incline adjustment system, and a generator system; and

a display assembly that supports an electronic display device above the deck assembly for displaying information to a user;

the belt system comprising a forward roller configured to roll about a forward axle that extends laterally from the forward roller into the frame, a rear roller configured to roll about a rear axle that extends laterally from the rear roller into the frame, a belt placed around the forward and rear rollers, and a plurality of support rollers that are smaller in diameter than the forward roller and are positioned between the forward and rear rollers to support the belt;

the incline adjustment system comprising a lift motor configured to cause a front end of the frame to change elevation with respect to a horizontal surface;

the generator system comprising a flywheel generator coupled to at least one of the forward or rear rollers through a transmission that enables a gear ratio between the belt system and the flywheel generator to be changed, the flywheel generator configured to generate electricity as a result of the at least one of the forward or rear rollers rotating with respect to the frame, wherein the flywheel generator is configured to generate power for use by the electronic display device and the lift motor;

wherein the deck assembly further comprises a weight sensor to detect a weight of a user, and wherein the generator system is configured to adjust the gear ratio at least partially based on a detected weight of a user.

21. The cordless treadmill of claim 20 , wherein the incline adjustment system further comprises:

a lever having a first end and a second end, the lever rotatably coupled to the frame at the first end, and the lever comprising one or more wheels at the second end; and

a lift assist system functionally positioned between the frame and the lever, the lift assist system configured to apply a force to the lever in a direction that would tend to increase the elevation of the front end of the frame, to reduce an amount of electrical power required by the lift motor to increase the elevation of the front end of the frame.

22. The cordless treadmill of claim 20 , further comprising a battery configured to store power generated by the flywheel generator, for powering at least one of the electronic display device or the lift motor.

23. The cordless treadmill of claim 20 , wherein the frame is adapted to place the belt of the belt system into tension as one or both of the forward or rear rollers is lowered into the frame.

24. The cordless treadmill of claim 23 , wherein the frame comprise one or more arcuate slots adapted to receive the forward or rear axle, to place the belt of the belt system into tension as one or both of the forward or rear rollers is lowered into the frame.

25. The cordless treadmill of claim 20 , wherein the plurality of support rollers are part of a roller cartridge, wherein the roller cartridge comprises a plurality of columns of rollers positioned laterally adjacent to one another and positioned such that, when the belt is supported by the plurality of columns of rollers, the belt will form a substantially flat walking or running surface.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2020
From: HUMAN POWERED FITNESS INC.
To: ATHEY INVESTMENTS, INC.
Reel/Frame 054473/0508 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2020
From: ATHEY, BRETT; SHELLEY, FRANKLIN
To: COREPACT, LLC
Reel/Frame 052408/0186 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2019
From: COREPACT, LLC
To: HUMAN POWERED FITNESS, INC.
Reel/Frame 048888/0810 →
Continuity (3)
Continuation 15521270
Provisional Application 62067930 · Oct 23, 2014
Related Publication 20190054344A1 · Feb 21, 2019