IP Library › Granted Patent US 10,688,880
Granted Patent B2
US 10,688,880 · App. 16/171,030 · Granted Jun 23, 2020

Battery charger for electric vehicle

Inventors: JongPil Kim (Yongin-si, KR); Sihun Yang (Hwaseong-si, KR); Woo Young Lee (Yongin-si, KR)
Assignees: Hyundai Motor Company; KIA Motors Corporation
B60L53/22B60L50/60B60L53/14H02M1/4233H02M7/5387H02P27/06B60K1/04B60K2001/0438B60L2210/30B60L2210/40B60Y2200/91B60Y2300/91H02M1/44H02M7/219
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Quick Facts
Patent No.
US 10,688,880
App. No.
16/171,030
Granted
Jun 23, 2020
Kind
B2
Abstract

A battery charger of a vehicle which has a simple structure and a small size, and more particularly, a battery charger of an electric vehicle charging a battery using power supplied by a variety of power sources is provided. The battery charger of an electric vehicle includes a switch network which includes a first switch configured to connect any one of an AC power input line and a neutral line, which form an AC power input terminal, to a power factor corrector, one or more second switches configured to selectively connect the AC power input terminal to the power factor corrector, a link capacitor, or an inverter, and a third switch configured to electrically connect a motor to a high voltage battery, and a controller configured to control the power factor corrector and the switch network according to conditions of input AC power input through the AC power input terminal.

Claims (71)

1. A battery charger of an electric vehicle, comprising:

a motor configured to generate a driving force for driving the electric vehicle;

an inverter configured to supply power to the motor;

an alternating current (AC) power input terminal, wherein at least one of a single-phase input AC power or a multiphase input AC power is input to the AC power input terminal;

a power factor corrector comprising a single 3-leg half bridge circuit, wherein an input AC power is input to the single 3-leg half bridge circuit through the AC power input terminal;

a link capacitor charged by at least one of the power factor corrector, the motor, or the inverter;

a switch network comprising:

a first switch configured to connect any one of an AC power input line or a neutral line to the power factor corrector, wherein the AC power input terminal comprises the AC power input line and the neutral line;

a plurality of second switches configured to selectively connect the AC power input terminal to the power factor corrector, the link capacitor, or the inverter; and

a third switch configured to electrically connect the motor to a high voltage battery; and

a controller configured to control the power factor corrector and the switch network based on conditions of the input AC power that is input through the AC power input terminal;

wherein the plurality of second switches comprises a sixth switch provided between each end of the link capacitor, and a seventh switch provided between each end of the inverter.

2. The battery charger of claim 1 , wherein the first switch provided at the AC power input terminal is configured to be turned on or off corresponding to a single-phase condition of the input AC power and a multiphase condition of the input AC power.

3. The battery charger of claim 1 , wherein the plurality of second switches comprises:

a fourth switch configured to connect at least one leg of the power factor corrector to any one of the AC power input terminal or an input terminal of the inverter.

4. The battery charger of claim 3 , wherein the plurality of second switches comprises:

a fifth switch provided between the power factor corrector and the link capacitor.

5. The battery charger of claim 1 , wherein:

a first leg of the power factor corrector is connected to a first AC power input line of the AC power input terminal;

a second leg of the power factor corrector is connected to any one of a second AC power input line of the AC power input terminal or the neutral line through the first switch; and

a third leg of the power factor corrector is connected to any one of a third AC power input line of the AC power input terminal or the third switch through the fourth switch.

6. The battery charger of claim 1 , wherein the conditions of the input AC power comprise the single-phase condition of the input AC power and the multiphase condition of the input AC power.

7. The battery charger of claim 1 , wherein the conditions of the input AC power comprise a symmetric power condition of the input AC power and an asymmetric power condition of the input AC power.

8. A battery charger of an electric vehicle, comprising:

a motor configured to generate a driving force for driving the electric vehicle;

an inverter configured to supply power to the motor;

an alternating current (AC) power input terminal, wherein at least one of a single-phase input AC power or a multiphase input AC power is input to the Ac power input terminal;

a power factor corrector comprising a single 3-leg half bridge circuit, wherein an input AC power is input to the single 3-leg half bridge circuit through the AC power input terminal;

a link capacitor charged by at least one of the power factor corrector, the motor, or the inverter;

a switch network comprising:

a first switch configured to connect any one of an AC power input line or a neutral line to the power factor corrector, wherein the AC power input terminal comprises the AC power input line and the neutral line;

a plurality of second switches configured to selectively connect the AC power input terminal to the power factor corrector, the link capacitor, or the inverter; and

a third switch configured to electrically connect the motor to a high voltage battery; and

a controller configured to control the power factor corrector and the switch network based on conditions of the input AC power that is input through the AC power input terminal,

wherein the third switch is configured to electrically connect a neutral point of the motor and both electrodes of the battery, and

wherein the plurality of second switches comprises:

a fourth switch configured to connect at least one leg of the power factor corrector to any one of the AC power input terminal or an input terminal of the inverters;

a sixth switch provided between each end of the link capacitor; and

a seventh switch provided between each end of the inverter.

9. The battery charger of claim 8 , wherein the first switch provided at the AC power input terminal is configured to be turned on or off corresponding to a single-phase condition of the input AC power and a multiphase condition of the input AC power.

10. The battery charger of claim 9 , wherein the plurality of second switches further comprises a fifth switch provided between the power factor corrector and the link capacitor.

11. The battery charger of claim 8 , wherein:

a first leg of the power factor corrector is connected to a first AC power input line of the AC power input terminal;

a second leg of the power factor corrector is connected to any one of a second AC power input line of the AC power input terminal or the neutral line through the first switch; and

a third leg of the power factor corrector is connected to any one of a third AC power input line of the AC power input terminal or the third switch through the fourth switch.

12. The battery charger of claim 8 , wherein the conditions of the input AC power comprise the single-phase condition of the input AC power and the multiphase condition of the input AC power.

13. The battery charger of claim 8 , wherein the conditions of the input AC power comprise a symmetric power condition of the input AC power and an asymmetric power condition of the input AC power.

14. A battery charger of an electric vehicle, comprising:

a motor configured to generate a driving force for driving the electric vehicle;

an inverter configured to supply power to the motor;

an alternating current (AC) power input terminal, wherein at least one of a single-phase input AC power or a multiphase input AC power is input to the AC power input terminal;

a power factor corrector comprising a single 3-leg half bridge circuit, wherein an input AC power is input to the single 3-leg half bridge circuit through the AC power input terminal;

a link capacitor charged by at least one of the power factor corrector, the motor, or the inverter;

a switch network comprising:

a first switch configured to connect any one of an AC power input line or a neutral line to the power factor corrector, wherein the AC power input terminal comprises the AC power input line and the neutral line;

a plurality of second switches configured to selectively connect the AC power input terminal to the power factor corrector, the link capacitor, or the inverter; and

a third switch configured to electrically connect the motor to a high voltage battery; and

a controller configured to control the power factor corrector and the switch network based on conditions of the input AC power that is input through the AC power input terminal,

wherein the third switch is configured to electrically connect a neutral point of the motor and both electrodes of the battery, and

wherein the plurality of second switches comprises:

a fourth switch configured to connect at least one leg of the power factor corrector to any one of the AC power input terminal or an input terminal of the inverter;

a fifth switch provided between the power factor corrector and the link capacitor;

a sixth switch provided between each end of the link capacitor; and

a seventh switch provided between each end of the inverter.

15. The battery charger of claim 14 , wherein the first switch provided at the AC power input terminal is configured to be turned on or off corresponding to a single-phase condition of the input AC power and a multiphase condition of the input AC power.

16. The battery charger of claim 15 , wherein:

a first leg of the power factor corrector is connected to a first AC power input line of the AC power input terminal;

a second leg of the power factor corrector is connected to any one of a second AC power input line of the AC power input terminal or the neutral line through the first switch; and

a third leg of the power factor corrector is connected to any one of a third AC power input line of the AC power input terminal or the third switch through the fourth switch.

17. The battery charger of claim 15 , wherein the conditions of the input AC power comprise the single-phase condition of the input AC power and the multiphase condition of the input AC power.

18. The battery charger of claim 15 , wherein the conditions of the input AC power comprise a symmetric power condition of the input AC power and an asymmetric power condition of the input AC power.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 3, 2019
From: KIM, JONGPIL; YANG, SIHUN; LEE, WOO YOUNG
To: HYUNDAI MOTOR COMPANY; KIA MOTORS CORPORATION
Reel/Frame 049662/0732 →
Priority Claims (1)
KR 10-2018-0083322 · Jul 18, 2018 · national
Continuity (1)
Related Publication 20200023746A1 · Jan 23, 2020