IP Library Granted Patent US 10,704,203
Granted Patent B2
US 10,704,203 · App. 15/994,092 · Granted Jul 7, 2020

Absorbent sheets having high absorbency and high caliper, and methods of making soft, absorbent sheets

Inventors: Hung Liang Chou (Neenah, WI); Daniel H. Sze (Appleton, WI); Xiaolin Fan (Appleton, WI)
Assignee: GPCP IP Holdings LLC
D21H27/30D04H1/425D21F7/08D21F7/12D21F11/006D21H27/005D21H27/007D21H27/40G06T15/08
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Quick Facts
Patent No.
US 10,704,203
App. No.
15/994,092
Granted
Jul 7, 2020
Kind
B2
Abstract

A cellulosic sheet includes a single ply providing a first surface of the cellulosic sheet on one side and a second surface of the cellulosic sheet on a second side. The single ply has a caliper of at least about 130 mils/8 sheets, a basis weight of less than about 16 lbs/ream, and a dry machine direction/cross machine direction (MD/CD) tensile ratio of less than about 1.0.

Claims (24)

1. A cellulosic sheet having a first surface and a second surface, the cellulosic sheet comprising:

a single ply providing the first surface of the cellulosic sheet on one side and the second surface of the cellulosic sheet on a second side,

wherein the single ply has (i) a caliper of at least about 130 mils/8 sheets, (ii) a basis weight of less than about 16 lbs/ream, and (iii) a dry machine direction/cross machine direction (MD/CD) tensile ratio of less than about 1.0.

2. The cellulosic sheet according to claim 1 , wherein the single ply has a caliper of at least about 160 mils/8 sheets.

3. The cellulosic sheet according to claim 1 , wherein the single ply has a basis weight of less than about 13 lbs/ream.

4. The cellulosic sheet according to claim 1 , wherein the single ply has a saturation (SAT) capacity of at least about 325 g/m 2 .

5. The cellulosic sheet according to claim 4 , wherein the single ply has an SAT capacity of at least about 350 g/m 2 .

6. The cellulosic sheet according to claim 1 , wherein the single ply has a dry MD/CD tensile ratio of about 0.85 to about 1.0.

7. A cellulosic sheet made by a method that comprises:

(a) forming an aqueous cellulosic web on a structuring fabric in a papermaking machine;

(b) non-compactively dewatering the cellulosic web on the structuring fabric; and

(c) drying the cellulosic web to form a single ply cellulosic sheet,

wherein a portion of the structuring fabric on which the cellulosic web is formed has an adjusted planar volumetric index of at least about 27, and

wherein the single ply has (i) a caliper of at least about 130 mils/8 sheets, (ii) a basis weight of less than about 16 lbs/ream, and (iii) a dry machine direction/cross machine direction (MD/CD) tensile ratio of less than about 1.0.

8. The cellulosic sheet according to claim 7 , wherein the single ply has a caliper of at least about 160 mils/8 sheets.

9. The cellulosic sheet according to claim 7 , wherein the single ply has a basis weight of less than about 13 lbs/ream.

10. The cellulosic sheet according to claim 7 , wherein the single ply has a saturation (SAT) capacity of at least about 325 g/m 2 .

11. The cellulosic sheet according to claim 10 , wherein the single ply has an SAT capacity of at least about 350 g/m 2 .

12. The cellulosic sheet according to claim 7 , wherein the single ply has a dry MD/CD tensile ratio of about 0.85 to about 1.0.

13. The cellulosic sheet according to claim 7 , wherein the adjusted planar volumetric index of the structuring fabric is about 27 to about 31.5.

14. The cellulosic sheet according to claim 7 , wherein the adjusted planar volumetric index includes two variables: a contact area ratio (CAR) and an effective pocket volume (EPV).

15. The cellulosic sheet according to claim 14 , wherein the CAR is defined as the ratio of the contact area formed by knuckles in the structuring fabric to an open area in the web contacting side of the structuring fabric.

16. The cellulosic sheet according to claim 15 , wherein the EPV is defined as an average volume of pockets in the structuring fabric in which cellulosic fibers of the web may migrate during a papermaking operation.

17. The cellulosic sheet according to claim 16 , wherein the adjusted planar volumetric index is defined as the CAR multiplied by the EPV multiplied by one hundred.

Continuity (6)
Continuation 15469618 · Mar 27, 2017
Division 15404339 · Jan 12, 2017
Division 15191785 · Jun 24, 2016
Division 14541380 · Nov 14, 2014
Provisional Application 61904177 · Nov 14, 2013
Related Publication 20180274176A1 · Sep 27, 2018
Cited By (4)
US 12,297,598 US 12,478,224 US 12,534,854 US 12,590,413