IP Library › Granted Patent US 10,711,149
Granted Patent B2
US 10,711,149 · App. 15/533,537 · Granted Jul 14, 2020

Active energy ray-curable resin composition for three-dimensional model supporting material

Inventor: Toshitsugu Kiyosada (Kumamoto, JP)
Assignee: KJ CHEMICALS CORPORATION
C09D11/38B29C64/40B29C67/00B33Y70/00C08F2/44C08F2/50C08F220/06C08F220/58C08F290/06C09D4/00C09D11/101C09D11/106C09D11/107B29C64/112B29K2071/02B29K2105/0002B29K2995/0062
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,711,149
App. No.
15/533,537
Granted
Jul 14, 2020
Kind
B2
Abstract

An object of the present invention is to provide a shape supporting support material which can be efficiently removed after molding in addition manufacturing and an active energy ray-curable resin composition used for forming the support material. An active energy ray-curable resin composition containing the ionic monomer (A), the nonionic water-soluble monomer (B), the nonpolymerizable compound (C), and the photopolymerization initiator (D), and/or the polyfunctional monomer (E) is used. The support material can be thereby efficiently removed from the formed roughly modeled product. Furthermore, a three-dimensional modeled product having a non-contaminated surface and high molding accuracy can be obtained.

Claims (44)

1. An active energy ray-curable resin composition for a three-dimensional molding support material, containing 1.0% by mass or more of an ionic monomer (A);

wherein the active energy ray-curable resin composition is active energy ray-curable, and wherein the active energy ray-curable composition contains

1.0 to 30.0% by mass of the ionic monomer (A),

2.0 to 60.0% by mass of a non-ionic water-soluble monomer (B),

25.0 to 80.0% by mass of a non-polymerizable compound (C), and

0.1 to 5.0% by mass of a photopolymerization initiator (D),

with the proviso that the composition does not contain a urethane acrylamide having a polyethylene glycol skeleton.

2. The active energy ray-curable resin composition according to claim 1 , containing

1.0 to 30.0% by mass of the ionic monomer (A),

10.0 to 60.0% by mass of the non-ionic water-soluble monomer (B),

25.0 to 60.0% by mass of the non-polymerizable compound (C), and

0.1 to 5.0% by mass of the photopolymerization initiator (D),

wherein a cured product obtained by irradiation of the active energy ray-curable resin composition with an active energy ray is water-soluble or water-dispersible.

3. The active energy ray-curable resin composition according to claim 1 , containing

1.0 to 30.0% by mass of the ionic monomer (A),

2.0 to 50.0% by mass of a non-ionic water-soluble monomer (B),

40.0 to 80.0% by mass of a non-polymerizable compound (C),

0.1 to 5.0% by mass of a photopolymerization initiator (D), and

0.5 to 5.0% by mass of a polyfunctional unsaturated monomer (E),

wherein a cured product obtained by irradiation of the active energy ray-curable resin composition is water-swellable.

4. The active energy ray-curable resin composition according to claim 3 , in which the polyfunctional unsaturated monomer (E) is polyurethane (meth)acrylamide.

5. The active energy ray-curable resin composition according to claim 1 , in which the ionic monomer (A) is a cationic monomer (a1) and/or an anionic monomer (a2).

6. The active energy ray-curable resin composition according to claim 1 , in which the ionic monomer (A) is a compound represented by the following General formula (1),

wherein, in the formula,

R 1 represents a hydrogen atom or a methyl group;

R 2 and R 3 each independently represent an alkyl group having 1 to 3 carbon atoms;

R 2 and R 3 may be the same as or different from each other;

R 4 represents an alkyl group, an alkenyl group, or a benzyl group having 1 to 3 carbon atoms;

Y represents an oxygen atom or NH;

Z represents an alkylene group having 1 to 3 carbon atoms; and

X − represents an anion.

7. The active energy ray-curable resin composition according to claim 1 , in which the non-ionic water-soluble monomer (B) is N-substituted (meth)acrylamide.

8. The active energy ray-curable resin composition according to claim 1 , in which the non-ionic water-soluble monomer (B) is N-(2-hydroxyethyl) acrylamide and/or N-acryloylmorpholine.

9. The active energy ray-curable resin composition according to claim 1 , in which the non-polymerizable compound (C) is water and/or a non-polymerizable water-soluble organic compound.

10. The active energy ray-curable resin composition according to claim 1 , in which the non-polymerizable compound (C) is a compound having an alkylene glycol structure.

11. An ink-jet ink composition for three-dimensional molding, containing the active energy ray-curable resin composition according to claim 1 .

12. A support material obtained by curing the active energy ray-curable resin composition according to claim 1 by irradiation with an active energy ray.

13. An active energy ray-curable resin composition comprising:

1.0 to 30.0% by mass of ionic monomer (A),

2.0 to 60.0% by mass of a non-ionic water-soluble monomer (B),

25.0 to 80.0% by mass of a non-polymerizable compound (C), and

0.1 to 5.0% by mass of a photopolymerization initiator (D),

with the proviso that the composition does not contain a urethane acrylamide having a polyethylene glycol skeleton,

wherein said energy ray-curable resin composition is active energy ray-curable, and said energy ray-curable composition is substantially resistant to contamination of a shaped object when said energy ray-curable composition is used as three-dimensional support material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2017
From: KIYOSADA, TOSHITSUGU
To: KJ CHEMICALS CORPORATION
Reel/Frame 042617/0391 →
Priority Claims (2)
JP 2015-012524 · Jan 26, 2015 · national
JP 2015-031031 · Feb 19, 2015 · national
Continuity (1)
Related Publication 20180291219A1 · Oct 11, 2018
Cited By (1)
US 12,409,666