IP Library › Granted Patent US 10,711,521
Granted Patent B2
US 10,711,521 · App. 15/967,975 · Granted Jul 14, 2020

Dual rod directional drilling system

Inventors: Tanner Vos (Harvey, IA); Clint Recker (Pella, IA)
Assignee: Vermeer Manufacturing Company
E21B3/00E21B7/02E21B7/046E21B7/062E21B17/02E21B17/046E21B17/07E21B17/18E21B19/16
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Quick Facts
Patent No.
US 10,711,521
App. No.
15/967,975
Granted
Jul 14, 2020
Kind
B2
Abstract

A drilling system includes a hollow outer rod drive shaft that is configured to rotate an outer rod of a drill string. The outer rod drive shaft is driven by an offset hydraulic drive system. The drilling system also includes a hollow inner rod drive shaft that is configured to couple to and rotate an inner rod of the drill string at a first end. The inner rod drive shaft is driven by an inline hydraulic drive system. The inner rod drive shaft further defines an axial fluid flow passage. The drilling system also includes a fluid inlet passage that is axially aligned with the axial fluid flow passage of the inner rod drive shaft. The fluid inlet passage is operatively connected to a second end of the inner rod drive shaft. The fluid inlet passage is configured to direct fluid into the axial fluid flow passage of the inner rod drive shaft. The outer rod drive shaft and the inner rod drive shaft are mounted in fixed relative positions.

Claims (27)

1. A drilling system comprising:

a hollow outer rod drive shaft configured to rotate an outer rod of a drill string, the outer rod drive shaft being driven by an offset hydraulic drive system;

a hollow inner rod drive shaft configured to couple to and rotate an inner rod of the drill string at a first end of the inner rod drive shaft, the inner rod drive shaft being driven by an inline hydraulic drive system, the inner rod drive shaft further defining an axial fluid flow passage; and

a fluid inlet passage being axially aligned with the axial fluid flow passage of the inner rod drive shaft, the fluid inlet passage being operatively connected to a second end of the inner rod drive shaft, the fluid inlet passage being configured to direct fluid into the axial fluid flow passage of the inner rod drive shaft,

wherein the outer rod drive shaft and the inner rod drive shaft are mounted in fixed relative axial positions.

2. The drilling system of claim 1 , further comprising:

a sub saver assembly comprising an inner rod driver and an outer rod driver, wherein the inner rod driver and the outer rod driver are connected to the inner and outer rod drive shafts, respectively, wherein the sub saver assembly provides for the inner rod driver to move relative to the outer rod driver.

3. The drilling system of claim 1 , further comprising a fluid swivel connectable to the fluid inlet passage.

4. The drilling system of claim 1 , wherein the fluid inlet passage is disposed in a hydraulic motor of the inline hydraulic system.

5. The drilling system of claim 1 , further comprising an outer drill rod drive chuck removably coupled to the outer rod drive shaft.

6. The drilling system of claim 5 , further comprising a seal positioned between the inner rod drive shaft and the outer drill rod drive chuck.

7. The drilling system of claim 6 , wherein the seal is a ceramic seal.

8. A sub saver for a drilling machine, the sub saver comprising:

an outer rod member connectable at a first end to an outer rod drive shaft of a gearbox;

an inner rod member connectable at a first end to an inner rod drive shaft of the gearbox, the inner rod member positioned within the outer rod member;

an inner rod adapter connected to the inner rod member via a sub saver coupling; and

a spring positioned between the inner rod member and the inner rod adapter, wherein the spring allows relative movement between the inner rod adapter and the inner rod member, and wherein the spring biases the inner rod adapter to a first position.

9. The sub saver of claim 8 , wherein the inner rod member includes a radially positioned fluid transfer passage that allows fluid to be transferred from an axial fluid passage defined by the hollow inner rod member to a space between the inner rod member and the outer rod member.

10. The sub saver of claim 8 , wherein the inner rod adapter and the sub saver coupling are attached to one another.

11. The sub saver of claim 8 , wherein the inner rod adapter includes a first section that includes a generally polygonal cross-section, wherein the first section is configured to slidably engage with an inner drill rod member of a drill string.

12. The sub saver of claim 11 , wherein the first section includes a plurality of faces that form a generally hexagonal profile.

13. A sub saver for a drilling machine, the sub saver comprising:

an outer rod member connectable at a first end to an outer rod drive shaft of a gearbox; and

a collapsible inner assembly positioned within the outer rod member, the inner assembly being connectable to an inner rod drive shaft at one end, the inner assembly comprising:

a first member having a projection including a polygonal-shaped, torque-carrying cross section; and

a second member having a recess including a polygonal-shaped, torque-carrying cross section, wherein the projection of the first member is configured to slidably mate with the recess of the second member at a connection, the connection being both telescopic and torque transferring.

14. The sub saver of claim 13 , wherein the first member includes a plurality of faces that form a generally hexagonal profile.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2018
From: VOS, TANNER; RECKER, CLINT
To: VERMEER MANUFACTURING COMPANY
Reel/Frame 046523/0607 →
Continuity (7)
Provisional Application 62567624 · Oct 3, 2017
Provisional Application 62566971 · Oct 2, 2017
Provisional Application 62530616 · Jul 10, 2017
Provisional Application 62530610 · Jul 10, 2017
Provisional Application 62530642 · Jul 10, 2017
Provisional Application 62492818 · May 1, 2017
Related Publication 20180313171A1 · Nov 1, 2018
Cited By (3)
US 12,215,586 US 12,270,257 US 12,618,289