IP Library › Granted Patent US 10,714,253
Granted Patent B2
US 10,714,253 · App. 15/719,286 · Granted Jul 14, 2020

Coil component

Inventors: Sang Kyun Kwon (Suwon-si, KR); Jong Ho Chung (Suwon-si, KR)
Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
H01F27/255H01F3/10H01F27/292H01F1/153H01F1/15375H01F2003/106
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,714,253
App. No.
15/719,286
Granted
Jul 14, 2020
Kind
B2
Abstract

A coil component includes a body having a coil part embedded therein, and an external electrode connected to the coil part. The body contains a plurality of first magnetic particles and a plurality of second magnetic particles, the second magnetic particles being smaller than the first magnetic particles, and the pluralities of first and second magnetic particles are dispersed in a main insulating portion. The plurality of second magnetic particles are dispersed in each of a plurality of sub-insulating portions to constitute composites, and a volume percentage of the second magnetic particles in the composites is 80% to 90%.

Claims (28)

1. A coil component comprising:

a body having a coil part embedded therein; and

an external electrode connected to the coil part,

wherein the body contains a plurality of first magnetic particles and a plurality of second magnetic particles, the second magnetic particles being smaller than the first magnetic particles, the pluralities of first and second magnetic particles being dispersed in a main insulating portion of the body,

the plurality of second magnetic particles are dispersed in each of a plurality of sub-insulating portions to constitute composites, and a volume percentage of the second magnetic particles in the composites is greater than 80% and less than or equal to 90%,

the main insulating portion includes a material different from a material respectively included in the plurality of sub-insulating portions, and

at least two of the composites have different external shapes from each other.

2. The coil component of claim 1 , wherein at least some of the plurality of second magnetic particles in the composites are in contact with each other.

3. The coil component of claim 1 , wherein each of the composites includes the plurality of second magnetic particles, and shapes of at least some of the composites are different from each other.

4. The coil component of claim 3 , wherein the shapes of the at least some of the composites have a random form.

5. The coil component of claim 3 , wherein numbers of second magnetic particles included in the composites have a random form.

6. The coil component of claim 3 , wherein volume percentages of the second magnetic particles included in the composites have a random form.

7. The coil component of claim 3 , wherein an interval between the plurality of second magnetic particles belonging to a same composite, among the composites, is smaller than an interval between the plurality of second magnetic particles belonging to different composites of the composites.

8. The coil component of claim 1 , wherein each of the composites has an average diameter within a range of 1 μm to 20 μm.

9. The coil component of claim 1 , wherein the first magnetic particle has an average particle diameter within a range of 5 μm to 20 μm.

10. The coil component of claim 1 , wherein the second magnetic particle has an average particle diameter less than 5 μm.

11. The coil component of claim 1 , wherein at least some of the plurality of second magnetic particles have different sizes.

12. The coil component of claim 11 , wherein some of the plurality of second magnetic particles have an average particle diameter less than 1 μm.

13. The coil component of claim 1 , wherein the main insulating portion includes a thermoplastic resin.

14. The coil component of claim 1 , wherein each of the plurality of sub-insulating portions includes a thermoplastic resin.

15. The coil component of claim 1 , wherein each of the plurality of sub-insulating portions is formed of a material having a softening point of 50° C. or more.

16. A coil component comprising:

a body having a coil part embedded therein; and

an external electrode connected to the coil part,

wherein the body contains a plurality of first magnetic particles and a plurality of second magnetic particles, the second magnetic particles being smaller than the first magnetic particles, the pluralities of first and second magnetic particles being dispersed in a main insulating portion of the body,

the plurality of second magnetic particles are dispersed in each of a plurality of sub-insulating portions to constitute composites, and a volume percentage of the second magnetic particles in the composites is greater than 80% and less than or equal to 90%,

the main insulating portion includes a material different from a material respectively included in the plurality of sub-insulating portions, and

a portion of a first composite among the plurality of sub-insulating portions has a protruding shape and a portion of a second composite adjacent to the first composite has a dented shape corresponding to the protruding shape of the first composite.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2017
From: KWON, SANG KYUN; CHUNG, JONG HO
To: SAMSUNG ELECTRO-MECHANICS CO., LTD.
Reel/Frame 043736/0427 →
Priority Claims (1)
KR 10-2017-0031998 · Mar 14, 2017 · national
Continuity (1)
Related Publication 20180268983A1 · Sep 20, 2018