IP Library › Granted Patent US 10,720,636
Granted Patent B2
US 10,720,636 · App. 15/894,389 · Granted Jul 21, 2020

Method for producing sintered electrode

Inventors: Masatsugu Kawakami (Sunto-gun, JP); Shingo Ohta (Numazu, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H01M4/0471H01M4/043H01M4/131H01M4/1391H01M4/366H01M4/525H01M10/052H01M10/0562H01M2004/028H01M2220/20H01M2300/0071H01M2300/0077
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Quick Facts
Patent No.
US 10,720,636
App. No.
15/894,389
Granted
Jul 21, 2020
Kind
B2
Abstract

A sintered electrode having a large cathode capacity is obtained. A method for producing a sintered electrode which uses a lithium containing composite oxide as a cathode active material, and lithium lanthanum zirconate as an oxide solid electrolyte comprises: mixing at least the lithium containing composite oxide and a hydroxide, to obtain a cathode mixture; mixing at least the lithium lanthanum zirconate and a lithium salt that has a melting point lower than the lithium lanthanum zirconate, to obtain a solid electrolyte mixture; laminating the cathode mixture and the solid electrolyte mixture, to obtain a laminate; and heating the laminate, to sinter at least the solid electrolyte mixture.

Claims (19)

1. A method for producing a sintered electrode which uses a lithium containing composite oxide as a cathode active material, and lithium lanthanum zirconate as an oxide solid electrolyte, the method comprising:

mixing at least the lithium containing composite oxide and a hydroxide, to obtain a cathode mixture;

mixing at least the lithium lanthanum zirconate and a lithium salt to obtain a solid mixture of electrolyte components, wherein the lithium salt is at least one selected from the group consisting of lithium nitrate, lithium formate, lithium acetate, lithium chloride, and lithium sulfate;

laminating the cathode mixture and the solid mixture of electrolyte components, to obtain a laminate; and

heating the laminate, to sinter at least the solid mixture of electrolyte components,

wherein the hydroxide is an alkali metal hydroxide.

2. The method according to claim 1 , wherein the lithium containing composite oxide used as the cathode active material has a layered rock-salt structure.

3. The method according to claim 1 , further comprising:

substituting hydrogen for at least some of lithium that constitutes lithium lanthanum zirconate; and

mixing hydrogen-substituted lithium lanthanum zirconate and the lithium salt, to obtain the solid mixture of electrolyte components.

4. The method according to claim 1 , wherein

a melting point of the lithium salt is lower than 600° C., and

when at least the solid mixture of electrolyte components is sintered by heating the laminate, the laminate is heated at a temperature of no less than the melting point of the lithium salt, and lower than 600° C.

5. A method for producing an oxide solid-state battery, the method comprising:

obtaining a sintered electrode by the method according to claim 1 ; and

providing an anode for the sintered electrode.

6. The method according to claim 1 , wherein

the lithium salt is at least two selected from the group consisting of lithium nitrate, lithium formate, lithium acetate, lithium chloride, and lithium sulfate.

7. The method according to claim 1 , wherein the hydroxide is a lithium hydroxide.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2018
From: KAWAKAMI, MASATSUGU; OHTA, SHINGO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 044902/0165 →
Priority Claims (1)
JP 2017-054833 · Mar 21, 2017 · national
Continuity (1)
Related Publication 20180277827A1 · Sep 27, 2018