IP Library › Granted Patent US 10,726,983
Granted Patent B2
US 10,726,983 · App. 15/439,975 · Granted Jul 28, 2020

Rare earth magnet and motor

Inventors: Jun Hagiwara (Tokyo, JP); Fumitaka Baba (Tokyo, JP); Makoto Iwasaki (Tokyo, JP); Satoshi Koga (Tokyo, JP)
Assignee: TDK CORPORATION
H01F7/021H02K1/04
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,726,983
App. No.
15/439,975
Granted
Jul 28, 2020
Kind
B2
Abstract

A rare earth magnet capable of reducing an eddy current loss by virtue of a low-cost, simple configuration, when mounted in a motor, is to be provided. The rare earth magnet can include a magnet body that includes a rare earth element and iron; and a resistive layer formed on at least one surface of the magnet body, the resistive layer comprising a rare earth element, iron, and oxygen and having an average volume resistivity of 10 3 Ωcm or more and a thickness of from 3 to 25 μm.

Claims (15)

1. A rare earth magnet comprising:

a magnet body comprising a rare earth element and iron; and

a resistive layer formed on at least one surface of the magnet body,

wherein the resistive layer comprises a rare earth element, iron, and oxygen,

wherein the resistive layer has an average volume resistivity of 10 3 Ωcm or more and a thickness of from 3 to 25 μm to reduce eddy current loss,

wherein the resistive layer does not include fluorine atoms, and

wherein the resistive layer comprises:

a first layer covering the magnet body and comprising at least, a rare earth element, iron, and oxygen;

a second layer covering the first layer and comprising at least, a rare earth element, iron, and oxygen; and

a third layer covering the second layer and comprising at least, iron and oxygen,

wherein the second layer, including a 2-A layer and a 2-B layer, has a less content of iron than each of the first and the third layers and has a structure such that 2-A layer and 2-B layer are alternately laminated, the 2-B layer having a more content of iron and a less content of R than the 2-A layer, wherein R is the rare earth element.

2. The rare earth magnet according to claim 1 , wherein the magnet body comprises Nd, Pr, Dy, or Tb.

3. The rare earth magnet according to claim 1 , comprising a heavy rare earth element(s) and having a region where a concentration of the at least one heavy rare earth element decreases from the at least one surface of the rare earth magnet toward an inside thereof.

4. A motor comprising a plurality of the rare earth magnets according to claim 1 , wherein each of the rare earth magnets is in contact with an adjoining rare earth magnet through the resistive layer.

5. A motor comprising a plurality of the rare earth magnets according to claim 1 , wherein the rare earth magnet is in contact with a rotor core through the resistive layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2017
From: HAGIWARA, JUN; BABA, FUMITAKA; IWASAKI, MAKOTO; KOGA, SATOSHI
To: TDK CORPORATION
Reel/Frame 041349/0771 →
Priority Claims (1)
JP 2016-059075 · Mar 23, 2016 · national
Continuity (1)
Related Publication 20170278609A1 · Sep 28, 2017