Modular and reusable temporary construction wall
A modular, reusable temporary enclosure system is particularly suited for the renovation of buildings having stacked concrete floors supported by steel and/or concrete columns. The system consists of a set of track components, one fastened to the floor, and one fastened to the ceiling. Columns assembled from rigid panels are supported and aligned between these components. The panel edges are connected to one another by an interfacing spline assembly. To ensure that the components can be brought up to the construction site by elevator, individual panels are shorter than the full distance between the floors.
1. A reusable, temporary construction wall comprising:
a top track attachable to a lower surface of a building platform that defines a ceiling of an area;
a bottom track attachable to an upper surface of a building platform that defines a floor of the area, the top track and the bottom track disposed in vertical registration when attached to their respective building platforms;
wall panels comprised of:
a rectangular thickness of material sandwiched between fire resistant skins; and
panel frames having a spline cavity, the frames closing the top edges, the bottom edges and the lateral edges of the panels wherein the spline cavity has a width, a thickness and a length; and
splines having thicknesses that allow friction fit into the spline cavity and widths equal to twice the width of a spline cavity whereby insertion into the spline cavities of the top edges of panels allows assembly of a vertical column of panels which spans from the bottom track to the top track and insertion into the spline cavities of lateral edges of the column of panels allows assembly of an additional vertical column of panels alongside the vertical column of panels so that an entire temporary wall spanning a length of the top track can be assembled.
2. The reusable, temporary construction wall of claim 1 further comprising an end wall track attachable to a permanent building wall and accepting the lateral edges of the temporary wall thereby fixing the temporary wall to the permanent building wall.
3. The reusable, temporary construction wall of claim 1 further comprising a corner column for introducing a corner into the temporary wall.
4. The reusable, temporary construction wall of claim 3 , wherein the corner column is a fixed corner column bearing two cavities sized to accept the lateral edges of a vertical column of panels, the two cavities oriented at right angles to each other with each cavity bearing a member having a thickness to allow friction fit into the spline cavity to hold panel edges upon insertion.
5. The reusable, temporary construction wall of claim 3 , wherein the corner column is an adjustable corner column bearing two cavities sized to accept the lateral edges of a vertical column of panels, the two cavities oriented at right angles to each other with each cavity bearing clamping bolts to clamp panel edges after insertion.
6. The reusable, temporary construction wall of claim 3 , wherein the corner column is joint corner column bearing two cavities sized to accept the lateral edges of a vertical column of panels, the two cavities oriented at right angles to each other, wherein the joint corner column is assembled from two components, a first component having a male mating shape and second component having a female mating shape and wherein the two components are fixed together by locking cams after assembly.
7. The reusable, temporary construction wall of claim 1 further comprising a panel joint column for strengthening the temporary wall, the panel joint column bearing two cavities sized to accept the lateral edges of a vertical column of panels wherein the panel joint column is assembled from two components, a first component having a male mating shape and second component having a female mating shape and wherein the two components are fixed together by locking cams after assembly.
8. A method for forming a reusable, temporary construction wall comprising the steps of:
attaching a top track to a lower surface of a building platform that defines a ceiling of an area;
attaching a bottom track to an upper surface of a building platform that defines a floor of the area with the top track and the bottom track disposed in vertical registration;
providing wall panels comprised of:
a rectangular thickness of material sandwiched between fire resistant skins; and
panel frames having a spline cavity, the frames closing the top edges, the bottom edges and the lateral edges of the panels wherein the spline cavity has a width, a thickness and a length;
providing splines having thicknesses that allow friction fit into the spline cavity and widths equal to twice the width of a spline cavity;
inserting splines into the spline cavities of the top edges of panels;
assembling a vertical column of panels which spans from the bottom track to the top track;
inserting splines with friction fit into the spline cavities of the lateral edges of the vertical column;
assembling of an additional vertical column of panels which spans from the bottom track to the top track; and
repeating these steps to assemble a temporary wall spanning a length of the top track.
9. The method for forming a reusable, temporary construction wall of claim 8 further comprising the step of using a corner column to introduce a corner into the temporary wall.
10. The method for forming a reusable, temporary construction wall of claim 9 , wherein the corner column is a fixed corner column bearing two cavities sized to accept the lateral edges of a vertical column of panels, the two cavities oriented at right angles to each other with each cavity bearing a spline-sized member to hold panel edges upon insertion.
11. The method for forming a reusable, temporary construction wall of claim 9 , wherein the corner column is an adjustable corner column bearing two cavities sized to accept the lateral edges of a vertical column of panels, the two cavities oriented at right angles to each other with each cavity bearing clamping bolts to clamp panel edges after insertion.
12. The method for forming a reusable, temporary construction wall of claim 9 , wherein the corner column is joint corner column bearing two cavities sized to accept the lateral edges of a vertical column of panels, the two cavities oriented at right angles to each other, wherein the joint corner column is assembled from two components, a first component having a male mating shape and second component having a female mating shape and wherein the two components are fixed together by locking cams after assembly.
13. The method for forming a reusable, temporary construction wall of claim 8 further comprising using a panel joint column for strengthening the temporary wall, the panel joint column bearing two cavities sized to accept the lateral edges of a vertical column of panels wherein the panel joint column is assembled from two components, a first component having a male mating shape and second component having a female mating shape and wherein the two components are fixed together by locking cams after assembly.