IP Library › Granted Patent US 10,731,346
Granted Patent B2
US 10,731,346 · App. 15/921,017 · Granted Aug 4, 2020

Roofing cover board with coating

Inventor: Thomas L. Kelly (Waterbury, CT)
E04D3/35B32B1/00E04B1/942E04C2/246E04C2/26E04D3/351
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Quick Facts
Patent No.
US 10,731,346
App. No.
15/921,017
Granted
Aug 4, 2020
Kind
B2
Abstract

A cover board for use in a roofing system includes a core formed from recycled material. The core has a first major surface and a second major surface. The recycled material includes a plastic material. A fiberglass coating including at least one layer of fiberglass material overlies at least one of the first major surface and the second major surface.

Claims (18)

1. A cover board of a roofing system, comprising:

a core formed from recycled material, the core having a first major surface and a second major surface, wherein the recycled material includes a non-meltable material encapsulated by a plastic material, the non-meltable material including a cardboard; and

a fiberglass coating including at least one layer of fiberglass material overlying at least one of the first major surface and the second major surface.

2. The cover board of claim 1 , wherein the fiberglass coating is adhered to at least one of the first major surface and the second major surface.

3. The cover board of claim 1 , further comprising a facing layer directly adjacent at least one of the first major surface and the second major surface.

4. The cover board of claim 3 , wherein the facing layer comprises a fiberglass material such that the facing layer forms the fiberglass coating.

5. The cover board of claim 3 , wherein the facing layer is disposed between the fiberglass coating and at least one of the first major surface and the second major surface.

6. The cover board of claim 5 , wherein the facing layer is formed from paper.

7. The cover board of claim 1 , wherein the plastic material includes a low density polyethylene.

8. The cover board of claim 1 , wherein the plastic material is provided as at least one garbage bag.

9. The cover board of claim 1 , wherein the recycled material is shredded and compressed.

10. The cover board of claim 1 , wherein the cover board provides a fire barrier in the roofing system.

11. The cover board of claim 1 , wherein said weighted cover board has a weight between 1 pound/square foot and 25 pounds/square foot.

12. A cover board of a roofing system, comprising:

a core formed from recycled material, the core having a first major surface and a second major surface, wherein the recycled material includes a non-meltable material encapsulated by a plastic material, the non-meltable material including a cardboard;

a facing layer directly adjacent the first major surface, the facing layer including at least one of a foil coating, fiberglass coating, a cellophane and a Kraft paper; and

a secondary coating disposed in overlapping arrangement with the facing layer.

13. The cover board of claim 12 , wherein the secondary coating is a silicone.

Continuity (3)
Provisional Application 62472241 · Mar 16, 2017
Provisional Application 62576454 · Oct 24, 2017
Related Publication 20180266111A1 · Sep 20, 2018
Cited By (1)
US 12,636,863