IP Library › Granted Patent US 10,738,649
Granted Patent B2
US 10,738,649 · App. 15/667,995 · Granted Aug 11, 2020

Reinforced oxide-oxide ceramic matrix composite (CMC) component and method of making a reinforced oxide-oxide CMC component

Inventor: Joseph Clegg (Seymour, IN)
Assignee: ROLLS-ROYCE CORPORATION
F01D25/005B29C70/30B32B18/00D03D11/00F01D5/282F01D5/284F01D25/30F02K1/48F02K1/82C04B2235/5252C04B2235/5256C04B2235/945C04B2237/38F05D2300/6033
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Quick Facts
Patent No.
US 10,738,649
App. No.
15/667,995
Granted
Aug 11, 2020
Kind
B2
Abstract

A reinforced oxide-oxide CMC component for a gas turbine engine includes a composite body and a structural element embedded in the composite body, where the composite body comprises a 2D oxide-oxide composite and the structural element comprises a 3D oxide-oxide composite. The 2D oxide-oxide composite includes 2D woven or nonwoven oxide fibers in a first oxide matrix, and the 3D oxide-oxide composite includes 3D woven oxide fibers in a second oxide matrix. The first oxide matrix and the second oxide matrix may comprise the same or a different oxide.

Claims (24)

1. A reinforced oxide-oxide CMC component for a gas turbine engine, the reinforced oxide-oxide CMC component comprising:

a composite body comprising a 2D oxide-oxide composite; and

first and second structural elements embedded in the composite body, the first and second structural elements comprising a 3D oxide-oxide composite and being completely contained within the composite body,

wherein the 2D oxide-oxide composite includes 2D woven or nonwoven oxide fibers in a first oxide matrix,

wherein the 3D oxide-oxide composite includes 3D woven oxide fibers in a second oxide matrix,

wherein the composite body has a conical shape and includes the first structural elements oriented along a direction having a circumferential component and the second structural elements spaced apart from each other and oriented along a direction having a longitudinal and radial component, and

wherein the gas turbine engine component is an exhaust cone.

2. The reinforced oxide-oxide CMC component of claim 1 being an exhaust system component.

3. The reinforced oxide-oxide CMC component of claim 1 , wherein the structural element has a shape selected from the group consisting of: a rope, a beam, a hoop, a pyramid, a rectangular prism, and a cylinder.

4. The reinforced oxide-oxide CMC component of claim 1 , wherein the composite body has a hollow shape surrounding a longitudinal axis.

5. The reinforced oxide-oxide CMC component of claim 4 , wherein the structural element is oriented within the composite body along a direction having a circumferential component.

6. The reinforced oxide-oxide CMC component of claim 4 , wherein the structural element is oriented within the composite body along a direction having a longitudinal component.

7. The reinforced oxide-oxide CMC component of claim 1 comprising a plurality of the structural elements.

8. The reinforced oxide-oxide CMC component of claim 1 , wherein the 2D woven or nonwoven oxide fibers and the 3D woven fibers comprise an oxide selected from the group consisting of: alumina, silica, and aluminum silicate.

9. The reinforced oxide-oxide CMC component of claim 8 , wherein the 2D woven or nonwoven oxide fibers and the 3D woven oxide fibers comprise the same oxide.

10. The reinforced oxide-oxide CMC component of claim 1 , wherein the first oxide matrix and the second oxide matrix comprise an oxide selected from the group consisting of: alumina, silica, aluminum silicate, and aluminum phosphate.

11. The reinforced oxide-oxide CMC component of claim 10 , wherein the first oxide matrix and the second oxide matrix comprise the same oxide.

12. The reinforced oxide-oxide CMC component of claim 1 , wherein the composite body has a first shape and wherein the structural element has a second shape different from the first shape.

13. A reinforced oxide-oxide CMC component for a gas turbine engine, the reinforced oxide-oxide CMC component comprising:

a composite body comprising a 2D oxide-oxide composite; and

first and second structural elements embedded in the composite body, and second structural elements comprising, a 3D oxide-oxide composite and being completely contained within the composite body,

wherein the 2D oxide-oxide composite includes 2D woven or nonwoven oxide fibers in a first oxide matrix,

wherein the 3D oxide-oxide composite includes 3D woven oxide fibers in a second oxide matrix, wherein the composite body has a multi-lobed annular shape and includes the first structural elements oriented along a direction having a circumferential and radial component and the second structural elements oriented along a direction having a longitudinal and radial component, the second structural elements comprising distinct second structural elements, and

wherein the gas turbine engine component is an exhaust mixer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2017
From: CLEGG, JOSEPH
To: ROLLS-ROYCE CORPORATION
Reel/Frame 043853/0747 →
Continuity (1)
Related Publication 20190040760A1 · Feb 7, 2019